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UNIT Handling rollers

UNIT Handling rollers
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UNIT Handling rollers

Product catalog summary
Introduction
Rulli Rulmeca S.p.A., founded in 1962, is a prominent global manufacturer of material handling components, based in Almè, Italy. The company employs 1225 people across 18 companies worldwide, serving over 85 countries. Rulmeca specializes in high-quality components for conveyor systems, focusing on sustainability and social responsibility.
Environmental Commitment
The catalogue is printed on FSC® certified paper, demonstrating Rulmeca's dedication to environmental sustainability. FSC® certification ensures responsible forest management.
Product Overview
The catalogue includes a variety of components for internal logistics, such as rollers, drum motors, and 24VDC drive rollers, designed to improve system performance and reliability.
Product Categories
  • Rollers for Gravity Conveyors: Includes series like GL, 111, 117, designed for noiseless applications.
  • Components: Features wheels, minirail, medirail, heavyrail, omnidirectional wheels, ball transfer units, speed controllers, and profiles.
  • Rollers for Chain Driven Conveyors: Includes pinion sprocket driven rollers and crown sprocket driven rollers.
  • Rollers for Belt Driven Conveyors: Covers grooved rollers for round belt transmission and Poly-V belts.
Design and Application Guidelines
Guidelines for product selection and application include code designation, measurement units, and plastic materials information. Design criteria for various conveyor systems are also provided.
Contact Information
Rulmeca invites feedback and inquiries via email at [email protected].
Technical Specifications and Units of Measurement
  • Angle Measurements: Conversions between radians, degrees, minutes, and seconds.
  • Speed and Angular Speed: Speed in meters per second (m/s) and feet per second (ft/sec), angular speed in radians per second (rad/s) and revolutions per minute (R.P.M.).
  • Torque and Power: Torque in Newton-meters (N·m) and pound-inches (Ib·in), power in watts (W), horsepower (H.P.), and cavallo vapore (CV).
  • Electrical Measurements: Units for electric current (ampere, A), voltage (volt, V), and frequency (hertz, Hz).
  • Pressure: Pressure in pascals (Pa) and pounds per square inch (psi).
Plastic Materials in Roller Production
  • Introduction: RULLI RULMECA has used polymers with steel for over 40 years, offering economic advantages over aluminum and stainless steel.
  • Advantages of Polymer Rollers: Noise reduction, shock resistance, lightness, minimal starting resistance, and corrosion resistance.
  • Applications: Suitable for loads up to 200 kg, beneficial in environments requiring easy cleaning, like the food industry.
  • Material Properties: Details on polymers like polyamide, polypropylene, and PVC, highlighting mechanical and chemical resistance.
Roller Load Distribution
Discusses load distribution, emphasizing that nominal values should not be taken at face value. Load should be divided based on contact points and surface rigidity, affecting deflection and stress levels.
Roller Selection and Design Criteria
Ensures load capacity (Pc) is greater than or equal to the applied load (P). Environmental conditions and tube thickness must be considered, especially for concentrated load shocks. Larger diameter rollers can reduce thrust force or inclination in gravity conveyors.
Slope Considerations for Gravity Conveyors
Careful estimation of slope is necessary to ensure packages restart after pauses. Heavy packages require speed regulating rollers for long distances, and fragile packages may not be suitable for gravity conveyors.
Alignment and Special Applications
Proper alignment, parallelism, and squareness are essential for efficient operation. Special applications may involve inclined rollers or omnidirectional wheels for package alignment and direction.
Shaft Executions for Roller Installation
Describes different shaft executions for roller installation, including spring-loaded shafts for easy installation and shafts with internal or external threads for fixed ends.
Supporting Structure Calculation (CEMA 401)
Outlines the calculation of the supporting structure based on an equally distributed load, with key parameters including total load, deflection resistance, moment of inertia, span distance, and elasticity module.
Chain Driven Conveyor Rollers
Defines chain-driven roller conveyors, detailing components like the chain, rollers, chain guard, and chain guide. The direction of transport is determined by gear rotation, with tensioners compensating for chain length variations.
Transmission Systems Overview
Discusses two main transmission systems: simple tangential chain version (P1C) and chain loops version (P2C), suitable for ambient temperatures from -5°C to +80°C and speeds up to 0.5 m/s.
Rollers for Chain Driven Conveyors
Designed for heavy unit handling, featuring steel tubes welded to pinion sprockets and swaged at the idle end. Bearings are permanently lubricated and protected by polypropylene caps.
Load Capacity
Divided into static and dynamic categories. Static load capacity considers shaft and tube deflection, while dynamic load capacity is related to rotating speed, calculated for a 10,000-hour lifespan.
Free Wheel Driven Rollers
Allow unidirectional drive, ideal for loading or unloading at higher speeds than the conveyor. The free wheel is mounted on a special end-cap with a 6201 ball bearing.
Pinion Sprocket Friction Rollers
Designed for light and medium loads, transmitting motion through friction. Available in zinc-plated steel or PVC, with pinions in Polyamide or steel.
Specifications and Ordering Codes
Provides detailed specifications for rollers used in chain-driven conveyors, with ordering codes including type, shaft diameter and execution, tube diameter and execution, and length "C".
Materials and Construction
Constructed using various materials, including Polyamide for pinion sprockets and options for stainless steel bearings (AISI 440) and antistatic versions.
Roller Types and Features
Describes several series of rollers, including Series 1382, featuring friction rollers with Polyamide pinion sprockets for simple tangential chains (P1C) and chain loops (P2C).
Heavy Load Rollers
FDN and FDR series designed for heavy loads, featuring double friction and adjustable double friction capabilities.
Design Criteria for Chain Driven Curves
Guidelines for correct positioning of rollers and construction of side frames for chain-driven tapered roller curves.
Execution Codes
Legend for execution codes used in roller manufacturing, such as R for drilled and threaded shafts, J for zinc-plated shafts, and I for AISI 304 stainless steel shafts.
Poly-V Belts
Discusses availability and specifications of Poly-V belts, including transmittable torque and pretension requirements.
Toothed Belt Rollers
Fixed and friction-driven rollers with toothed belt heads, compatible with Poly-chain GT belts and HTD belts.
Tapered Rollers
Tapered rollers with grooves for round belt transmission, constructed using polypropylene cone sleeves and precision radial bearings.
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Catalog excerpts

UNIT Handling rollers-1

Tecnologia, sviluppo e sostenibilità: Rulli Rulmeca S.p.A. ha deciso di dare priorità ed attenzione alla riduzione degli impatti ambientali, per questa ragione questo catalogo è stampato su carta certificata FSC®. FSC® è un sistema di certificazione che consente al consumatore finale di riconoscere i prodotti fabbricati con materie prime che provengono da foreste gestite in modo corretto, dal punto di vista ambientale e sociale. FSC® è stata fondata da un gruppo di associazioni ambientaliste tra cui Greenpeace, Amnesty International Italia, Legambiente, L.I.P.U. e WWF, rappresentanze di popoli indigeni, organizzazioni per la cooperazione allo sviluppo, produttori forestali, lavoratori, industrie del legno, scienziati e tecnici forestali per creare un’alternativa alla distruzione delle foreste. Technology, development and sustainability: Rulli Rulmeca S.p.A. decided to give priority and attention to the reduction of environmental impact factors, for this reason this catalogue is printed on FSC® certified paper. I diritti di traduzione, di riproduzione e di adattamento, totale o parziale, con qualsiasi mezzo (compresi i microfilm e le copie fotostatiche) sono riservati per tutti i Paesi. Tutte le dimensioni indicate in questo catalogo sono soggette a tolleranze di lavorazione e, benché i disegni siano fedeli, non sono tuttavia impegnativi. RULLI RULMECA S.p.A. si riserva il diritto di modificare i prodotti senza alcun preavviso. Translation, reproduction and adaptation rights, total and partial, with any means (microfilms and photostatic copies included) are reserved for all the Countries. All dimensions indicated in this catalogue are subjected to machining tolerances and, although drawings are exact, they place the manufacturer under no obligation whatsoever. RULLI RULMECA S.p.A. reserves the right to modify the products at any time without any notice. Copyright © Aprile 2018 RULLI RULMECA SPA 7a edizione Rulli Rulmeca S.p.A. Via A. Toscanini 1 I-24011 Almè (BG) Italy Tel. +39 035 4300111 [email protected] www.rulmeca.com Moving ahead. CATALOGO GENERALE GENERAL CATALOGUE FSC® is a certification system allowing the consumer to recognize the products made with rough materials coming from a responsible management of the world’s forests, from an environmental and social point of view. FSC® was founded by a group of environmental associations such as Greenpeace, Amnesty International Italy, Legambiente, L.I.P.U and WWF, representatives of indigenous peoples, organizations for the cooperation for the development, forest producers, workers, wood industries, scientists and forest technicians to create an alternative to the forests destruction. CATALOGO GENERALE GENERAL CATALOGUE RULLI E COMPONENTI PER LA MOVIMENTAZIONE DEI COLLI NEI TRASPORTI INDUSTRIALI ROLLERS AND COMPONENTS FOR UNIT HANDLING AND INDUSTRIAL APPLICATIO

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Catalogo generale General catalogue

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Rulmeca – Moving ahead. Dalla sua fondazione avvenuta nel 1962, Rulmeca è cresciuta fino a diventare oggi un Gruppo con sede centrale ad Almè (Bergamo), leader a livello mondiale nella produzione di componenti di qualità per la movimentazione di materiali. Oggi 1225 dipendenti in 9 società produttive e 9 società di vendita, in tutto il mondo, servono clienti in più di 85 paesi. L’attività globale del Gruppo Rulmeca comprende componenti di qualità sia per il trasporto a nastro (BULK) che per il trasporto dei colli (UNIT). Rulmeca è un’azienda familiare con un forte apporto manageriale internazionale....

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Since its foundation in 1962, the Rulmeca Group, headquartered in Bergamo (Almè), Italy, has grownto become one of the world’s leading manufacturersof premium components for material handling. As a manufacturer who focuses on components, Rulmecais able to respond flexibly to its customers‘ needs. Our products contribute to improving the performance and reliability of the machines and systems in which they are installed. With 1225 employees in 9 manufacturing companiesand 9 sales companies throughout the world, serving customers in over 85 countries, our core business is manufacturing and supplying...

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Pag / Page Titolo / Title Linee Guida Guidelines Designazione codice Code designation Misura delle grandezze Measurement units Notizie sulle materie plastiche Information on plastic materials Indicazioni di impiego e criteri di progettazione Application indications and design criteria Rulli per trasportatori a gravita Rollers for gravity conveyors Serie GL / GL series Serie 111 / 111 series Serie 117 / 117 series Nuovo tipo per applicazioni silenziose New type for noiseless applications Serie GM / GM series Serie RTL / RTL series Serie MP-MPR / MP-MPR series Serie MPS / MPS series Serie 119...

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Linee Guida Guidelines Materiali da trasportare Materials to be conveyed Classificazione prodotto Product classification Serie Series Tratto Section Scambio Rettilineo rotazione Straight Junction and switches Quadro riassuntivo delle caratteristiche dei prodotti per le diverse applicazioni Resuming table of the products features according to the different applications Leggeri Light Medi Medium Medio pesanti Medium Heavy Pesanti e Extra Pesanti Heavy and very heavy Altri componenti Other components Rulli folli / Idle rollers Rulli folli / Idle rollers Rulli folli / Idle rollers Rulli comandati...

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Sistemi di trasmissione Transmission type Gravità Gravity Acciaio / Steel Plastica-acciaio / Plastic-steel Plastica / Plastic Plastica / Plastic Plastica / Plastic Acciaio / Steel Plastica / Plastic Plastica-acciaio / Plastic-steel Plastica-acciaio / Plastic-steel Plastica / Plastic Plastica-acciaio / Plastic-steel Plastica / Plastic Plastica / Plastic Plastica-acciaio / Plastic-steel Acciaio / Steel Plastica-acciaio / Plastic-steel Acciaio / Steel Plastica-acciaio / Plastic-steel Acciaio / Steel Plastica-acciaio / Plastic-steel Plastica-acciaio / Plastic-steel Plastica-acciaio / Plastic-steel...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.