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IQ3 Pro range

IQ3 Pro range
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IQ3 Pro range

Product catalog summary
Overview
The IQ3 Pro range of intelligent electric valve actuators by Rotork is designed for reliability in critical flow control applications. These actuators are engineered to ensure reliable operation and reduce long-term ownership costs through prolonged service life and efficiency.
Key Features
  • Continuous position tracking with a graphical interface and data logger.
  • Oil bath lubrication for extended life and flexible mounting orientation.
  • Double-sealed for water ingress protection, explosion-proof, and certified for safety applications (SIL2/3).
  • Adjustable speeds and closed-loop control capability.
  • Remote operation and configuration up to 100 meters with a Remote Hand Station.
  • Real-time performance information available on a dual-stacked screen.
  • Field upgradeable and configurable control and indication options.
Design and Technology
  • Non-intrusive setup using the Rotork app or Bluetooth® Setting Tool Pro.
  • Advanced display for detailed graphical information and multilingual support.
  • Patented absolute position encoder for high accuracy measurement.
  • State-of-the-art piezo torque sensor for reliable torque measurement.
  • Internal bus system based on CAN for increased reliability.
Actuator Selection
  • Linear valve types: Suitable for various valve types including wedge and globe valves.
  • Part-turn valve types: Suitable for butterfly, ball, plug, and damper valves.
  • Various torque and thrust ranges available depending on the actuator type and gearbox configuration.
Commissioning and Configuration
  • Rapid and secure commissioning even without power.
  • Non-intrusive setting in any environmental conditions.
  • Auto set-up function on part-turn variants.
Support and Services
  • Global presence with local support through manufacturing sites, service centers, and sales offices.
  • Comprehensive product range serving multiple industries including Power, Oil & Gas, Water & Wastewater, and more.
  • Backwards compatibility with legacy products and upgrade services available.
Asset Management
The actuators provide real-time performance data, accessible on-screen or remotely, supporting detailed trend analysis and diagnostics. Data can be downloaded via Bluetooth for further analysis using Rotork Insight 2 software.
Preventative Maintenance
IQ3 Pro actuators include a sophisticated data logger capturing valve torque profiles, operational starts, and other critical metrics. Configurable service alarms help in planning maintenance activities.
Network Connectivity
The actuators can integrate with various fieldbus control systems, ensuring compatibility with existing network systems.
Future-Proofing
Designed with future advancements in mind, the actuators can be updated via the Rotork app or Bluetooth Setting Tool Pro, with multiple security layers ensuring safe updates.
Protection Features
The actuators include various protection mechanisms such as instant reversal protection, syncrophase for incorrect wiring, and single phasing protection to prevent motor damage.
Specifications
The document outlines the specifications for the IQ3 Pro range of actuators, which include an electric motor, reduction gearing, and electronic logic controls housed in a watertight enclosure. They comply with various international standards such as ISO 22153, ISO 5210, and API 6DX.
Procedures
Guidance on the lubrication routine for actuators and details on the thrust compensation mechanism to prevent valve damage due to temperature-induced expansion.
Standards
The actuators meet or exceed endurance requirements as per ISO 22153, with specific duty ratings for multi-turn, part-turn, and linear output actuators.
Recommendations
For optimal performance, actuators should be stored in a dry location within specified temperature ranges. Vibration-absorbing couplings are suggested if excessive plant-induced vibration is anticipated.
Critical Information
Actuators are available with various enclosure types, each with specific temperature ratings. The document emphasizes the importance of specifying enclosure requirements and build options at the time of enquiry.
Certification and Compliance
The document details the certifications and compliance standards for Rotork actuators, including ATEX, FM3610, and CSA standards.
Marine Approval
The document mentions the Lloyd’s Register Mutual Recognition Type Approval for various actuator types, indicating their suitability for marine applications.
Power, Control & Indication
Detailed information on the power supply options for different actuator sizes and types, including voltage availability and group classifications.
Local Diagnostics and Setup
The actuators feature a high-resolution display for easy configuration and data analysis, with user-friendly setup menus available in multiple languages.
Remote Control & Indication
The document outlines the remote control and indication capabilities of the IQ3 Pro range actuators, including options for open/close/maintain operations, ESD configurations, and analogue control options.
Protection and Operating Features
The control system includes features to protect against obstructed or jammed valves, incorrect phase rotation, motor overheating, and spurious operations.
Components
The document details the handwheel and drive train components, designed for efficiency and reliability.
Lubrication
IQ actuators are filled with premium gear oil, outperforming grease across a wide temperature range.
Corrosion Protection
IQ3 Pro actuators undergo a 1,000-hour cyclic salt spray test for corrosion resistance, conforming to ISO12944 standards.
Motor Specifications
IQ3 Pro actuators use purpose-designed motors, meeting relevant requirements.
Torque and Position Sensors
A piezo thrust sensor measures motor shaft thrust, directly proportional to output torque.
SIL Capability
Actuators used within a Safety Instrumented System (SIS) are available with Safety Integrity Level (SIL) certification.
Rotork Site Services
Rotork Site Services offers expertise in service support for flow control and instrumentation solutions across various industries.
See more

Catalog excerpts

IQ3 Pro range-1

Multi-turn and part-turn intelligent electric valve actuators

 Open the catalog to page 1
IQ3 Pro range-2

Reliability in critical flow control applications Reliable operation when it matters Assured reliability for critical applications and environments. Whether used infrequently or continuously, Rotork products will operate reliably and efficiently. Customer focused service and worldwide support Rotork solve customer challenges and develop new solutions that are tailored to the needs of our clients. We offer dedicated, expert service and support from initial inquiry, to product installation, to long-term after sales care. Quality-driven global manufacturing We offer products that have been designed...

 Open the catalog to page 2
IQ3 Pro range-3

Fieldbus compatibility Product range features Actuator specification Performance summaries Actuator selection for linear valve types Actuator drive couplings Actuator selection for part-turn valve types Design features Rotork Master Station - network capabilities Comprehensive product range serving multiple industries Rotork products offer improved efficiency, assured safety and environmental protection across sectors such as the Power, Oil & Gas, Water & Wastewater, HVAC, Marine, Mining, Pulp & Paper, Food & Beverage, Pharmaceutical and Chemical sectors. Global presence, local service We are...

 Open the catalog to page 3
IQ3 Pro range-4

Product range features The most robust actuator design in the industry providing exceptional reliability Continuous position tracking at all times, even without power Easy installation and maintenance using detachable thrust bases On power loss, graphical interface, remote indication and data logger are maintained and accessible Remote operation, configuration and commissioning up to 100 m from actuator, with Remote Hand Station Oil bath lubrication provides extended life and the ability to mount in any orientation Safe, motor-independent, handwheel operation available at all times Water ingress...

 Open the catalog to page 4
IQ3 Pro range-7

Direct-drive and geared handwheels are sized for effective manual operation of the valve. Handwheel drive is independent of the motor drive and is selected with a lockable lever for safe operation even when the motor is running. See Section 9.1. Patented absolute position encoder is provided to enable robust, high accuracy measurement of up to 8,000 actuator output rotations under all conditions, including loss of mains power. See Section 9.7. 2. Environmental sealing IP66/68; 7 m for 72 hours State-of-the-art piezo torque sensor for IQ provides reliable torque measurement over a wide temperature...

 Open the catalog to page 7
IQ3 Pro range-8

Actuator selection for linear valve types Actuator selection for linear valve types: Wedge, conduit / slab, parallel slide, globe, choke, knife, sluice / weir, diaphragm. Torque/thrust range - actuator availability Direct Class / starts-hour Torque lbf.ft Thrust Class / starts-hour Thrust Class / starts-hour Direct - control valve IQTF (A coupling*) IQTF (L coupling*) Min Class / starts-hour

 Open the catalog to page 8
IQ3 Pro range-9

Actuator selection for part-turn valve types Actuator selection for part-turn valve types: Butterfly, ball, plug, damper. Torque range - actuator availability Direct Torque Class / starts-hour With IW/MOW gearbox Torque Class / starts-hour Direct - control valve Torque Class / starts-hour IQT Fail-to-position options IQT, IQTM and IQTF actuators are compatible with two fail-to-position solutions. The Shutdown Battery option is suitable for use in hazardous and safe areas. The Battery Backup option is suitable for use in safe areas only. Both fail-to-position solutions will perform a preconfigured...

 Open the catalog to page 9
IQ3 Pro range-10

Design features Simple, secure commissioning and configuration Technological advances Ensuring correct configuration and keeping it secure is the bedrock of reliable operation. All IQ3 Pro actuators can be set up non-intrusively using the Rotork app on a smartphone, Rotork Bluetooth® Setting Tool Pro (BTST) handset or via manual setup using the actuator control knobs. Torque levels, position limits, control and indication functions can all be accessed using any of these setting options. Bluetooth wireless connectivity with a smartphone or BTST allows easy use without direct line-of-sight, however...

 Open the catalog to page 10
IQ3 Pro range-11

Unrivalled industry-leading reliability Asset management Valve operation must be reliable. Rotork IQ3 Pro range actuators are engineered for a lifetime of uninterrupted service in the toughest applications. Built on the Rotork drive train, proven since 1957, IQ3 Pro range actuators retain industry leading reliability: With an advanced display, position, torque, status and configuration data is clear and immediately accessible. In addition, the valve, actuator and process data is available in real-time on screen or in the control room. Valve stroke torque/thrust graphs, duty trend logs, vibration...

 Open the catalog to page 11
IQ3 Pro range-12

Design features Indication power With the absolute encoder, a battery is not required for position sensing and tracking. As all configuration and data logger data is stored in non-volatile EEPROM memory, all settings are safe when no power is available. However, to maintain the display and ensure remote indication is kept updated, allow datalogging and power off commissioning, an indication battery is included as standard. Reduced power consumption means the battery has an exceptionally long life and low-cost replacements are available from suppliers globally. In addition, the auxiliary power...

 Open the catalog to page 12
IQ3 Pro range-13

Remote field operation The Remote Hand Station Pro (RHS Pro) uses the same display and controls interface as the IQ3 Pro actuator, allowing users to remotely operate, interrogate and configure the actuator from up to 100 m distance. Due to the familiar, featurerich interface, set up could not be simpler using the Rotork Bluetooth® Setting Tool Pro supplied with the IQ actuator, Rotork app or manual setup using the local control knobs. In the event of overheating, two thermostats embedded in the motor windings directly sense the temperature and trip the actuator control circuit. Duplicating the...

 Open the catalog to page 13
IQ3 Pro range-14

Design features Vibration measurement Lifetime support Vibration can severely affect the performance and lifetime of plant equipment and its effects are cumulative. Levels of vibration can vary significantly, depending on process conditions such as start up and shutdown, valve cavitation and at different flow rates, making it difficult to capture with mobile measuring devices. With communication featuring Bluetooth wireless technology, the onboard data logger and the new dual-stacked display, the IQ range offers unrivalled support to provide complete product backup with local analysis and configuration....

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.