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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding

ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding
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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding

Product catalog summary
Overview
The document provides a detailed guide on the ROWELD® product line, focusing on tools for plastic pipe welding and cutting. It covers specifications, application areas, and features of various tools designed for efficient and precise plastic pipe processing.
Cutting Tools
  • ROCUT® 110 and ROCUT® 160: These tools are designed for cutting and chamfering PVC, PE, PP, PEX, PB, and PVDF pipes, offering precision in a single operation with long service life and special accessories.
  • ROCUT® UKS 160 / 355: A high-performance orbital circular saw for cutting plastic pipes, ensuring right-angled cuts with no misalignment and featuring a saw blade guard for safe operation.
Socket Welding
  • ROWELD® P 125: A socket welding unit with temperature control according to DVS, CEN, and ISO standards, featuring a quick-exchange system for heating plates.
  • ROWELD® P 63 S-6 Sword: Designed for socket welding with increased flexibility, suitable for confined spaces.
Hot Gas Welding
  • ROWELD® Quick S / WG 1600 E: Suitable for continuous operation in applications like roofing materials processing and plastic parts repair, with adjustable welding temperature and easy nozzle fitting.
Electro-Fusion Welding
  • ROWELD® ROFUSE Sani 160: A universal electro-fusion welding unit for drainage pipes, featuring a microprocessor-controlled system with automatic temperature compensation.
  • ROWELD® ROFUSE: Designed for PE and PP fittings, offering automatic welding parameter settings and a large operating radius.
Conclusion
The ROWELD® product line offers a range of tools and machines for efficient plastic pipe welding and cutting, ensuring precision, reliability, and ease of use across various applications.
Key Features
  • Data input via barcode scanner is available for all ROFUSE units, with manual input possible for ROFUSE+, ROFUSE Print+, and ROFUSE basic 48V.
  • Data transfer is facilitated through USB ports in ROFUSE Print+ and serial ports in ROFUSE basic 48V.
  • Welding monitoring system is integrated into ROWELD® ROFUSE/ROFUSE+.
  • Automatic logging for up to 10,000 welds is available in ROFUSE Print+.
Technical Data
  • Input voltage: 230 V, Frequency: 50 Hz - 60 Hz, Output voltage: 8 V - 48 V.
  • Protection rating: IP 54, Barcode scanner: Yes.
  • Logging capabilities vary across models, with ROFUSE Print+ supporting up to 10,000 records.
Product Specifications
  • ROWELD® ROFUSE basic 48 V2: Frequency 40 - 70 Hz, Input voltage 180 - 280 V.
  • ROWELD® P 110: Suitable for butt welding of pipes and fittings made of PE, PP, PB, and PVDF, with a pipe diameter range of Ø 20 - 110 mm.
  • ROWELD® P 160 SANILINE: Designed for butt welding of PP, PB, and PVDF pipes, especially for 45° branches and tight elbows, with a pipe diameter range of Ø 40 - 160 mm.
  • ROWELD® P 250 A: Suitable for sanitary installations and drain pipe laying, with a pipe diameter range of Ø 40 - 250 mm.
Accessories and Clamping Devices
  • Various clamps and squeezing devices are available for different pipe diameters, ensuring secure alignment and fixation during welding.
  • Peeling devices and trimmer units are provided for quick preparation and trimming of pipes.
Hydraulic Systems
  • ROWELD® Hydraulic type Professional and Premium systems are available for butt welding, with features like infinite pressure adjustment and integrated logging modules.
  • Working range varies from Ø 40 mm to Ø 1200 mm, depending on the model.
ROWELD® Hydraulic Butt-Welding Machines
  • Working Range: Machines are available for pipe diameters ranging from 90 mm to 630 mm (5 to 24 inches).
  • Technical Data: Features include automatic logging of up to 10,000 logs, data output via USB, and multilingual support. Welding monitoring is both optical and acoustical, with standards compliance to DVS and others.
  • Automation: The Premium CNC system allows nearly fully automated operation, with automatic documentation of parameters.
ROWELD® P 315 W / P 315 W CNC
  • Application Area: Designed for high-performance butt welding of PE, PP, and PVDF pipes and fittings, suitable for workshop use and prefabrication of pipe segments.
  • Technical Data: Includes a 400 W hydraulic unit, 700 W trimmer unit, and a 3,000 W heating plate. The machine weight varies between 385 kg and 523 kg.
ROWELD® P 630 W
  • Application Area: Suitable for welding PE and PP pipes, with features for reliable welding force transfer and pressure control.
  • Technical Data: Equipped with a 2,250 W electric-hydraulic unit, 3 kW trimmer unit, and a 14 kW heating plate.
ROWELD® Manual Welding Extruders
  • Working Range: Suitable for welding wire diameters of 3 mm and 4 mm, with usage ranges from 2 mm to 30 mm.
  • Technical Data: Various models offer different power consumptions and welding capacities, with digital temperature displays and pre-warming features.
  • Scope of Delivery: Includes a welding shoe, air jets, unit stand, and tool set.
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Catalog excerpts

ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-1

“The innovative ROWELD® product programme offers tailor-made and economic customer solutions“

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-2

ROWELD® Plastic Pipe Welding Cutting Cutting / Chamfering Tool Orbital Circular Saw / Pipe Cutter Socket Welding Socket Welding Unit / Heating Plates Hot Gas Welding Hot Gas Welding Unit Electro-Fusion Welding Electro-Fusion Welding Unit Butt Welding ROWELD® P 110 ROWELD® P 160 SANILINE ROWELD® P 250 A Overview Hydraulic System Workshop Machines Manual Welding Extruder Do you want to know more about our products? Please scan the QR-Code!

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-3

Plastic Pipe Welding Cutting ROCUT® 110 / ROCUT® 160 Cutting and chamfering tool for right-angled cutting and chamfering (15°), Ø 32 - 160 mm Product Profile KEY FEATURES APPLICATION AREA Uniform chamfering of the entire pipe circumference Continuously adjustable pipe clamping pressure Integrated internal deburrer is stored in the handle Pipe cutting also possible without chamfering, as cutter blade shaft can be mounted with 180° offset Suitable for thin and thick-walled PVC, PE, PP, PEX, PB and PVDF pipes, as well as sound-insulated drain pipes. Utmost precision in a single operation KEY FEATURES...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-4

Plastic Pipe Welding Cutting ROCUT® 110 Basic unit Ø 32 - 110 mm For use with clamping sets Ø 32 - 100 mm, without internal deburrer, with standard cutter blade shaft and cutter blade (No. 55029) Model Basic unit ROCUT® 110 110 2,450 Clamping set* 100 110 Clamping set* 90 150 Clamping set* 80 170 Clamping set* 78 180 Clamping set* 75 210 Clamping set* 63 220 Clamping set* 58 230 Clamping set* 56 270 Clamping set* 50 290 Clamping set* 40 300 Clamping set* 32 330 * Clamping set (1 set = 2 semi-circular segments) ROCUT® 110 with cutter wheel (No. 54950) (special accessories) ROCUT® 160 Basic unit...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-5

Plastic Pipe Welding Cutting ROCUT® UKS 160 / 355 High-performance orbital circular saw Ø 160 - 355 mm Product Profile Saw blade guard Safe operation Central clamping Optimum pipe centring APPLICATION AREA For cutting of plastic pipes made of PE, PP and PVC For use on the building site or in the workshop KEY FEATURES Right-angled cuts with no misalignment Efficient and economical operation with high cutting speed Safe operation with saw blade guard Optimum pipe centering TECHNICAL DATA Voltage: Power: Outer pipe diameters: Wall thickness pipe: Rubberised guide rollers Right-angled cuts with no...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-6

Plastic Pipe Welding Socket Welding ROWELD® P 125 Socket welding unit for use with heating spigots and heating sockets for Ø 16 - 125 mm, as well as adaptor plates for butt welding Product Profile APPLICATION AREA With three simultaneously usable welding combinations for free-handed working or workbench assembly using table mounting clamp Heating spigots / Heating sockets KEY FEATURES Process reliability with the temperature control according to DVS, CEN and ISO standards With high-quality non-stick Teflon coating, long service life and manufactured according to DVS regulations Electronic temperature...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-7

Plastic Pipe Welding Socket Welding ROWELD® P 63 S-6 Sword Socket welding unit Ø 20 - 63 mm Product Profile APPLICATION AREA Socket welding unit for use with heating spigots and heating sockets Ø 20 - 63 mm with three simultaneously usable combinations for welding sockets, pipes and fittings up to Ø 63 mm KEY FEATURES Increased flexibility and combination options for every day use Long service life and according to DVS regulations All important information at a glance Safe operation with the temperature control as per DVS regulations Light and handy for fatigue-free use Simple to use even in...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-8

Plastic Pipe Welding Socket Welding ROWELD® P 63 S-6 Sword Set Electronically controlled for a constant temperature! P-63 S-6 Sets include: Heating spigots, allen key size 6 (No. 321216), socket-head screws and table mounting clamp in plastic carrying case Control watts P 63 S-6 set P 63 S-6 set P 63 S-6 set P 63 S-6 set P 63 S-6 single unit P 63 S-6 single unit thermostatic thermostatic electronically electronically thermostatic electronically Secure workbench operation, integrated holder for the table mounting clamp Heating Spigots & Sockets (Form A) for P 63 S-6 With high-quality non-stick...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-9

Plastic Pipe Welding Product Profile APPLICATION AREA Processing of roofing materials. Welding of sheets, films, tents, in boat building, refuse dump construction. Shrinking of fittings and sleeves in the electrical industry. Repair and processing of plastic parts in automobile repair shops. Hot air welding, shaping and shrinking of thermoplastics in the workshop or on building sites Suitable for continuous operation Light, handy and robust Welding temperature up to 700° C, continuously adjustable Clip-on speed nozzles, no screws Easy fitting of the nozzles in all working applications Service-friendly:...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-10

Plastic Pipe Welding Electro-Fusion Welding ROWELD® ROFUSE Sani 160 Universal electro-fusion welding unit for drainage pipe with welding sockets up to Ø 160 mm Product Profile APPLICATION AREA TECHNICAL DATA Universal electro-fusion welding unit for PE and PP drainage pipe fittings, for 230 V fittings. For the following makes: Geberit, Akatherm-EUR, Coes, Valsir, WAVIN-Duo, Aquatherm and Vulcathene-Euro Input Voltage: Tolerance: Frequency: Output voltage: Protection class: Temperature range: Max. Output current: Weight: Dimensions: Welding cable: KEY FEATURES Microprocessor-controlled welding...

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ROTHENBERGER 2014/15 Chapter Plastic Pipe Welding-11

Plastic Pipe Welding Electro-Fusion Welding ROWELD® ROFUSE Universal electro-fusion welding unit Ø 1,200 mm ROFUSE basic and ROFUSE II up to Ø 315 mm Product Profile APPLICATION AREA TECHNICAL DATA Input voltage: Frequency: Output voltage: Protection rating: Barcode scanner: Logging: KEY FEATURES Data input with the barcode scanner is possible with all ROFUSE units. With ROFUSE+, ROFUSE Print+ and ROFUSE basic 48V, manual data input is also possible Simple data transfer via USB port with Rofuse Print+, serial port with the ROFUSE basic 48 V Welding monitoring system ROWELD® ROFUSE / ROFUSE+ Display...

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