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Microtubular Coil Heaters - ROLLMAX

 Microtubular Coil Heaters - ROLLMAX
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Microtubular Coil Heaters - ROLLMAX

Product catalog summary
Introduction
ROLLMAX microtubular heaters are advanced heating solutions designed for challenging conditions, featuring a CrNi steel sheath and a high-compressed MgO compound for flexibility and application across industries like aeronautical, space, and automotive.
Advantages and Characteristics
These heaters provide efficient heat transmission, optimal electrical insulation, and durability against mechanical shocks. They can operate at temperatures up to 750°C and include built-in thermocouples for precise thermal control, with minimal thermal inertia and the ability to be coiled into complex shapes.
Technical Specifications
Models such as ROLLMAX 3.3x3.3 and 2.2x4.2 are available, each with specific technical data including sheath material, insulation type, maximum temperature, and voltage. Different cross-sections are offered to suit various applications.
Ordering Information
To order, specify parameters like wattage, voltage, total length, and cable protection. Options for thermocouple types and SC400 sealing are available.
Standard Types and Cable Protection
A table of standard types available from stock is provided, along with cable protection options such as PTFE insulated cables with various sheathing materials.
Special Applications
ROLLMAX heaters can be customized for special applications, including incorporation into brass cast elements or use with calibrated reflector tubes and clamping bands.
Conclusion
ROLLMAX microtubular heaters are versatile and reliable solutions for a wide range of industrial heating needs, offering customization and precision for specific applications.
Specifications
The document describes EASYMAX heating elements with reflector tubes for hot runner systems, noted for mechanical precision and tailored thermal profiles. The SC400 crystal compound is highlighted for its sealing technology, ensuring maximum insulation and longevity in extreme conditions, withstanding temperatures up to 400°C.
Procedures
The document outlines the use of a coiling machine for ROLLMAX heaters, allowing precise coiling while maintaining electrical characteristics. The machine includes a screw device with a graduated scale for precise coil spacing and cable outlet orientation, with an instruction manual provided.
Recommendations
Collaboration with technical specialists is recommended for optimal performance in hot runner systems. Specifying the cylinder diameter for ROLLMAX assembly is crucial, as each diameter requires a specific mandrel.
Key Features
  • SC400 sealing technology for high temperature resistance and contamination prevention.
  • Coiling machine for precise ROLLMAX heater installation.
  • Availability of technical support and online resources.
See more

Catalog excerpts

 Microtubular Coil Heaters - ROLLMAX-1

ROLLMAX MICROTUBULAR HEATERS

 Open the catalog to page 1
 Microtubular Coil Heaters - ROLLMAX-3

Advantages / Characteristics Table of standard types available from stock 9- Cable protection options 15- Mini Rollmax with Minimax clamping band 16- High precision heating bushes Formax 17- Heating elements with reflector tubes "Easymax" 19- Coiling machine for Rollmax

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 Microtubular Coil Heaters - ROLLMAX-4

ROLLMAX MICROTUBOLAR HEATERS ROLLMAX microtubolar heaters are revolutionary heaters, able to work also in most difficult conditions. The external sheath is made in CrNi steel in which inside a resistive wire, uniformly distributed, is insulated in a high compressed MgO compound . After annealing in controlled atmosphere, they become very soft to coil thus allowing also very complicated shapes with very small bending radii. Thanks to their versatility and reliability they are suitable for a lot of different applications . Developed for solving the problem of the differentiated heating of the plastic...

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 Microtubular Coil Heaters - ROLLMAX-5

THE MAIN ADVANTAGES OF ROLLMAX MICROTUBOLAR HEATERS - Wide contact surface to allow perfect heat transmission between heater and surface to be heated - Optimal electrical insulation and extremely long life - Sturdy construction resisting to mechanical shocks - High working temperatures (up to 750°C) - Built Thermocouple for high precision thermal control (J - standard , K - upon request) - Minimal thermal inertia - Possibility to be coiled / bended also in very complex shapes - Possibility to be incorporated in brass cast elements - Eight different cross sections to best fit with every application...

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 Microtubular Coil Heaters - ROLLMAX-6

To order special ROLLMAX 3,3x3,3 please specify also: ■ Total straight length ■ Unheated length (standard 45 mm) ■ Cable length (1000 mm standard) ■ Cable protection (see page 9) ■ T/C type (J or K , grounded or ungrounded) TECHNICAL DATA ■ Availability from stock: see table on page 8 ■ Square cross section 3,3x3,3 ■ Sheath material: CrNi Steel ■ Insulation: high compressed MgO ■ Resistive wire: NiCr 8020 ■ Standard Wattage tolerance ± 10% ■ High voltage strength (cold): 800V ■ Insulation resistance (cold): >10 M Ohm at ■ Max total straight length: 3000 mm ■ Minimum bending radius: 4 mm ■ Available...

 Open the catalog to page 6
 Microtubular Coil Heaters - ROLLMAX-7

To order special ROLLMAX 2,2x4,2 please specify also: ■ Total straight length ■ Unheated length (standard 45 mm) ■ Cable length (1000 mm standard) ■ Cable protection (see page 9) ■ T/C type (J or K , grounded or ungrounded) TECHNICAL DATA ■ Availability from stock: see table on page 8 ■ Flat cross section 2,2x4,2 ■ Sheath material: CrNi Steel ■ Insulation: high compressed MgO ■ Resistive wire: NiCr 8020 ■ Standard Wattage tolerance ± 10% ■ High voltage strength (cold): 800V ■ Insulation resistance (cold): >10 M Ohm at ■ Max total straight length: 3000 mm ■ Minimum bending radius: 4 mm ■ Available...

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 Microtubular Coil Heaters - ROLLMAX-8

Table of standard types available from stock Without Thermocouple With Thermocouple

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 Microtubular Coil Heaters - ROLLMAX-9

CABLE PROTECTION OPTIONS Standard solution for all types available from stock PTFE insulated Nickel cables protected by a strong, flexible, thick glass / silicone sheath Other options upon request: PTFE insulated Nickel cables protected by a flexible metal PTFE insulated Nickel cables non protected Specific solution for Mini Rollmax with two single adapters Standard cable length 1 m ORIENTATION OF CABLE OUTLET

 Open the catalog to page 9
 Microtubular Coil Heaters - ROLLMAX-10

TECHNICAL DATA ■ Round cross section 3,3 and 3,7 ■ Sheath material: CrNi Steel ■ Insulation: high compressed MgO ■ Resistive wire: NiCr 8020 ■ Standard Wattage tolerance ± 10% ■ High voltage strength (cold): 800V ■ Insulation resistance (cold): >10 M Ohm at ■ Max total straight length: 3000 mm ■ Minimum bending radius: 4 mm ■ Available also with built in thermocouple type ■ Available also with calibrated reflector tubes or clamping band upon request ■ SC400 sealing (page 18) available upon To order ROLLMAX 3,3 and 3,7 round please ■ Total straight length I ■ Unheated length (standard 45 mm) I...

 Open the catalog to page 10
 Microtubular Coil Heaters - ROLLMAX-11

TECHNICAL DATA Flat cross section 1,8x3,2 Sheath material: CrNi Steel Insulation: high compressed MgO Resistive wire: NiCr 8020 Standard Wattage tolerance ± 10% High voltage strength (cold): 800V Insulation resistance (cold): >10 M Ohm at Max total straight length: 3000 mm Minimum bending radius: 3 mm Available also with calibrated reflector tubes or clamping band upon request SC400 sealing (page 18) available upon To order ROLLMAX 1,8x3,2 please specify: ■ Total straight length I ■ Unheated length (standard 45 mm) ■ Cable length (1000 mm standard) I ■ Cable protection (see page 9) If coiled...

 Open the catalog to page 11
 Microtubular Coil Heaters - ROLLMAX-12

TECHNICAL DATA Note: if "U" bend as in figure is required, this must be made in Rotfil Round cross section 1,8 Sheath material: CrNi Steel or Nickel Insulation: high compressed MgO Resistive wire: NiCr 8020 Standard Wattage tolerance ± 10% High voltage strength (cold): 800V Insulation resistance (cold): >10 M Ohm at Max total straight length: 3000 mm Minimum bending radius: 3 mm Available also with calibrated reflector tubes or clamping band upon request SC400 sealing (page 18) available upon ■ Sheath material (CrNi Steel or Nickel) ■ Total straight length ■ Cables length (1000 mm standard) ■...

 Open the catalog to page 12
 Microtubular Coil Heaters - ROLLMAX-13

MINI ROLLMAX Note: if "U" bending as in figure is required, this must be made in Rotfil TECHNICAL DATA ■ Flat cross section 1,3x2,3 ■ Sheath material: CrNi Steel or Nickel ■ Insulation: high compressed MgO ■ Resistive wire: NiCr 8020 ■ Standard Wattage tolerance ± 10% ■ High voltage strength (cold): 800V ■ Insulation resistance (cold): >10 M Ohm at ■ Max total straight length: 3000 mm ■ Minimum bending radius: 3 mm ■ Available also with calibrated reflector tubes or clamping band upon request To order MINI ROLLMAX 1,3x2,3 please specify: ■ Sheath material (CrNi Steel or Nickel) ■ Total straight...

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 Microtubular Coil Heaters - ROLLMAX-14

MAXI ROLLMAX MAXI ROLLMAX are produced with the same technology used for ROLLMAX heaters, but with their 4,5x8 mm flat cross section can withstand very high specific load up to 8 W / sqcm (20 W / linear cm). They are specially suitable for heating of large nozzles Despite their large cross section they are still soft enough to allow to be coiled / bended in very complicated shapes with narrow bending radii (10 mm). Inserted in 4,6x8 mm grooves MAXIROLLMAX are also ideal for heating of hot plates of hot runner systems, allowing the largest possible surface for optimal heat exchange. TECHNICAL...

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