Air Heaters
24Pages

CONTENTS Products & Applications . . . . 1 About Air Heaters . . . . . . . . . 2 Air Heaters . . . . . . . . . . . 4-17 Reference Data . . . . . . . . . 18

• Combustion/flow simulation High speed poly-coated paperboard sealing • High speed heat shrink Curing adhesives • Sterilizing bottles or cartons Curing adhesives • Vacuum forming • Simulation of engine exhaust Fuel Cell testing Salt removal from rubber De-flashing of molded parts Welding plastic or vinyl • Heat treating specialty • Air knife in wave solder PC boards, lead frames, Wafer and PC board drying • Heat shrinking wire Preheating process gases Medical/surgical hardware Packaging materials Speed drying coated paper Adhesive activation WARNING: OSRAM SYLVANIA Air/Inert Gas Heaters...

With air temperatures controllable to 1400°F ±1 °, SYLVANIA Air Heaters are your solution for many critical applications. Whether you are sealing, melting, drying, sterilizing, bonding, or soldering, SYLVANIA Air Heaters with our patented Serpentine coil give you the control, precision, and long life you need for greater productivity. kW Air Temp Air Press Use with Page Basic heater with quartz insulator tube. Ideal for "spot" heating applications. Compact size. Built in "K" precise ±1 degree control. Triple-pass exchanger housing improves Threaded Inline critical processes. All-purpose...

The energy (kW) requirement is calculated from the following kW = SCFM x (Texit - Tinlet) SCFM = Air flow in Standard* Cubic Feet per Minute Tinlet = Inlet Air Temperature (°F) (typically 70°F) Texit = Desired Exit Air Temperature (°F) Example: Heating 10 SCFM from ambient temperature Conversion Formulas: (Liters per Minute)/28.3 = Cubic Feet per Minute *Please refer below for an explanation of Standard flowrate If used properly, heater life of be expected. To ensure long heater life and safe opera- tion, follow these guidelines. Also read and understand your heater Operating Manual before...

operating instructions, visit www.sylvaniaheaters.com A good control system is critical for long heater life. Before turning your control sys- sufficient airflow through the heater before applying power. (Applies to heaters without over-temperature protection.) Only qualified individuals should install OSRAM SYLVANIA heat- applicable electrical codes and Open-Loop (Manual) Control This simple method of control uses a manually operated power controller to apply a fixed voltage to the heating element. Using this system, the operator manually adjusts the controller to change heater...

• Quartz outer tube housing. • Nozzled (Style B) or open- ended (Style A) design • High-temperature silicone rubber Rear Adapter/ Terminal Assembly • Maximum inlet temperature Series Heaters

operating instructions, visit www.sylvaniaheaters.com Part Number Tube Style Max. Watts Max. Volts Tube Length Tube O.D. Nozzle I.D. (Style B) Part Number Description 057081 Open Loop (Manual) power controller 25A Outer Shields — Open End Outer Shields — Flared

Built-in "K" type thermo- Maximum inlet temperature • Slotted exit for flare • 304 Stainless Steel body thermocouple leads

operating instructions, visit www.sylvaniaheaters.com Hose Barb Number Watts Volts Amps SCFH (SLPM) Part Number Description 068472 Flare (includes clamp) Open Loop (manual) Power Control, 25A, 240V, 1* Closed Loop Power Control, 30A, 240V, 4-20mA (used with 070429) Digital Temperature Control, 1/16 DIN (used with 066823), 4-20mA

operating instructions, visit www.sylvaniaheaters.com Serpentine II Elements used with housing 029763 Serpentine VI Elements used with housing 057088 Housing Assemblies Number Type Part Number Description 039739 Serp II base adaptor assembly 042339 Serp VI base adaptor assembly 029485 Serp II TC holder (includes TC) 040299 Serp VI TC holder (includes TC) 039272 "K" type thermocouple probe, 3/16" (4.8mm) O.D. 066823 Closed loop power control, 240V, 30A, 4-20mA 057081 Open loop (manual) power control, 240V, 25A Digital temperature controller, 1/16 DIN, 4-20mA

Inline Heaters • Both ends threaded 3/8", • 304 Stainless Steel housing • Should be used whenever • Two high temperature power PSI, but will have slight air leakage through power wire • Maximum inlet temperature Maximum inlet temperatures Inline Heaters Maximum Performance

Two internal "K" TC sensors for control and safety: o S1 measures inlet temp. o S2 measures exit temp. Rapid heat-up and cool-down. !Ceramic-only' design for food packaging applications. (purchased separately) for easy installation. Sur.H.jl JET M*I»T,LMM P«rf unn.nc*

For detailed operating instructions, visit www.sylvaniaheaters.com Installation Wiring Notes: • S1 and S2 sensors are “K” type thermocouples. • S1 measures inlet air temperature. 13 • S2 measures exit air temperature. • See Operating Manual for control settings. Products Part Number Description Max Watts Max Volts Max Amps 074718 SureHeat JET 3.0kW Heater 3.0kW 240V~ 1 50/60 Hz 12.5 074719 SureHeat JET 8.0kW Heater 8.0kW 240V~ 1 50/60 Hz 33.3 Accessories Part Number Description Max Watts Max Volts 074722 SureHeat JET CONTROL 8.0kW 240V~ 1 Max Amps 50/60 Hz 35

Two internal "K" TC sensors for control and safety: o S1 measures inlet temp. o S2 measures exit temp. Rapid heat-up and cool-down. !Ceramic-only' design for food packaging applications. SurtHnat HWJf Maximum Pnrfamunc* ' Tfcra » rr.jijjjiri cj filers >." ■J*nro«>up*

operating instructions, visit www.sylvaniaheaters.com Wiring Notes: • S1 and S2 sensors are "K" type thermocouples. • S1 measures inlet air temperature. • S2 measures exit air temperature. • See Operating Manual for control settings. Installation Notes: • Difference is 4" (101.6mm) shorter nozzle tube. Part Number Description Max Max Volts Max Watts Amps Part Number Description 074829 1/16 DIN Digital temperature control (for S2) 074835 Thermal safety switch (for S1)