Group: ROTEX GROUP
Catalog excerpts
Fluid Control System
Open the catalog to page 1COMPANY PROFILE ROTEX group was founded in year 1967 by chairman Mr. Jitendra Shah, starting with manufacturing and sale of textile machines and special purpose machines for construction, metal and environmental sectors The vision behind the foundation of the company was to create on enterprise thriving on advanced technology, agility and continuous growth. The same is reflected in the group’s vision and mission, and most importantly “ Trust in people’s abilities” VISION: To achieve excellence at all cost and improve upon it in every thought and action. MISSION: To reach a leadership...
Open the catalog to page 4COMPANY PROFILECAPABILITY ROTEX is a leading manufacturer of solenoid Valves and air operated valves with ability to design and develop customize solutions for given applications. • Port : 2, 3, 4 and 5 • Solenoid Enclosure : Weather Proof and Explosion Proof • Body material : Aluminium, Brass and Stainless Steel • Orifice : up to 80 mm, • Pressure : Vacuum to 400 bar Specifications are subject to change without notice
Open the catalog to page 5Manufacturing facility at Unit I Vadodara Around 20,000 sq. meter area, fully equipped with latest manufacturing facility, and R and D center Design office Team of engineers working on solid work platform, carrying out prototyping and validation for new product development and design modification Machine shop at Unit I Houses advanced CNC machines, SPM's and other supporting machines Testing Equipment - Optical Measurment Machine shop at Unit II Following world renowned management practical like 5S KAIZEN and LEAN Testing Equipment - Surface Finish Specialized testing equipment for checking...
Open the catalog to page 6Solenoid Production Solenoid Encapsulation Surge Test Complete in house facility for solenoid manufacturing using CNC winding machines and fully automatic machine for epoxy mixing and dispensing under vacuum. All Solenoids are subject to surge test, dielectric test, insulation resistance and resistance test, to detect any flaw in the solenoid Assembly Line Dust free assembly lines with fully automatized testing Product Display Product Display area Automatic Computerized Testing PLC based testing rigs, transfers each reading of the valve to computer server. Thus offering complete...
Open the catalog to page 7INFRASTRUCTURE Endurance Test Environmental Test Flow Test Life cycle monitoring room having a PLC with test operation with feed back, checking up to 100 million cycles Thermal aging and dry heat test from -70 °C to 250 °C Flow testing Equipment to measure flow factor up to 3” valve size Helium Leak Test Response ON/ OFF Time In house facility to perform seat and body Helium leak test under vacuum with full pressure drop. Capable of measuring leak up to 1 x 10-10 cc/ sec of Helium Measuring pressure curve for ON/ OFF response time Healthiness of the solenoid is checked by keeping...
Open the catalog to page 8DESIGN FEATURES SOLENOID Void space between winding wire filled with Epoxy for better heat transfer, there by lower temperature rise ‘O’ Shape core for efficient magnetic linkage - Lower pulling force More winding for -Lower temperature rise -better insulation life Appropriate selection of thickness and insulation of winding wire for long life OPERATOR Floating Seat for longer seal life Efficient operator offering excellent Power to Cv relation SS 430 Plated Plunger for higher corrosion resistance Non Sliding (Gap between Plunger and Core tube) Self aligning Spring Profiled shaped Nozzle...
Open the catalog to page 9Many time higher power consumption (Watt) does not mean higher pulling force Readings on the oscilloscope and comparative chart clearly indicate that in spite of higher power consumption some solenoid fail to achieve as much pulling force as ROTEX low Watt solenoid does Higher Watt requirement indicates loss of magnetic flux in a solenoid rather than capturing and concentrating to the required point ROTEX solenoid is designed to consume low Watt with higher pulling force and it ensures: • Low temperature rise • Long life for electrical contacts • Less VA capacity of transformer • Lower...
Open the catalog to page 10DESIGN FEATURES SURGE VOLTAGE When you switch OFF a solenoid, how much back voltage can it create and what damage can it do to your connected electronic equipment? Just guess? The back surge can be as high as 10,000 Volts, and it can blow up or malfunction all connected electronic equipments And may damage the coil insulation The solution lies right at the design level to provide surge suppressor And ROTEX never fails on the safety solution in the design of a solenoid With the inclusion of a surge suppressor in ROTEX solenoid, the back voltage is restricted to less than 500 Volts Built-in...
Open the catalog to page 11DESIGN FEATURES TEMPREATURE RISE -LOWER^THEjPOWER -consUmpTioN-lo,wEr-will-be-—THE -TeMpeRaTURe-rIsE^— For solenoid, rise in the temperature is not desirable The temperature rise beyond limit can destroy the solenoid insulation Weakness in the design of efficient solenoid, leads to higher Watt consumption and ineffective utilization of power Both leads to rise in the temperature Strength of ROTEX solenoid design is, lowest Watt consumption and maximum utilization of power by improved magnetic circuits Now, that leads to the higher pulling force and holds plunger with minium rise in the...
Open the catalog to page 12SOLENOID GROTEX 'ftyv 'The ft*twt& • Interchangeable among all Voltage, Current Variations of Explosion proof Ex d, Ex ia, Ex m and Weather Proof Enclosures • Up to IP68 protection in various enclosure type available • 'O' Shaped energizer for improving magnetic linkage • More copper for reducing temperature rise of the solenoid • Hermetically sealed wiring for better insulation • Can handle wide voltage and current variation • Can be rotated 360° Sealing Positive Sealing Construction Positive Sealing, Direct Acting, Non sliding parts, provides higher flow rates, positive sealing against...
Open the catalog to page 13Sealing Positive Sealing Construction Positive Sealing, Direct Acting, Non sliding parts, provides higher flow rates, positive sealing against over pressure Mounting In any position Flow High flow rate due to clear flow path Efficiency Excellent Power to performance ratio Unique Wide range to suit variety of applications Sealing Soft cushioned sealing for long life Construction Non sliding and non choking. Pusher pins in high grade polymer for long life and high reliability Mounting In any position Flow High flow rate due to clear flow path Efficiency Excellent...
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