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COMPRESSED AIR SOLUTIONS - GENERAL

COMPRESSED AIR SOLUTIONS - GENERAL
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COMPRESSED AIR SOLUTIONS - GENERAL

Product catalog summary
Overview: The document is a comprehensive catalogue for ROTAIR's portable compressors, tailored for civil engineering applications. It emphasizes efficiency, portability, and adherence to EU regulations, detailing various models and their features.
Specifications: The compressors feature ROTAIR's patented screw set design with an asymmetric profile and oil injection for optimal performance. They utilize direct transmission to minimize wear and noise. Engines from Kubota, Yanmar, Perkins, and others comply with emissions standards ranging from Stage II/Tier 2 to Stage V/Tier 4 Final.
Aftercooled Versions: 'SANDBLASTING' versions include additional cooling and condensate separation to reduce air humidity, ideal for sensitive operations like sandblasting.
Trailer and Skid Options: Various trailer options are available for portability, including road-compliant models per EU Directive 2007/46/CE, and skid adaptors for stationary use.
Maintenance and Safety Features: Features include easy maintenance access, anti-spill bunded chassis, and an 'Intelligent System' for engine pre-heating and gradual shutdown, enhancing durability and safety.
Model Highlights: Models such as GOMMAIR, DS-K, and MDVN series are highlighted, each with unique features like compact design and advanced control systems. Specifications cover engine types, operating pressures, and cooling systems.
Environmental and Operational Conditions: Designed to operate in temperatures from -10°C to 50°C and altitudes up to 1800 meters, with engines meeting Stage V emissions standards.
Compressor Features: Operating pressures range from 5 to 12 bar, with delivery rates between 2000 to 5200 liters per minute. Direct and belt drive systems are used, with air/oil cooling systems.
Design and Construction: Features electro-galvanized bodywork for durability, with advanced painting procedures. The pneumatic control system optimizes fuel consumption and performance.
Technical Specifications: Detailed specifications include independent air and oil filters, single-stage oversized air filters, and combined radiators for cooling. Noise levels and battery capacities are also specified.
Performance and Efficiency: Intelligent start/stop mechanisms and pneumatic controls optimize fuel consumption. Noise reduction features include mufflers and encapsulated components.
Additional Features: Integrated cooling and drying systems ensure optimal performance. Transportability is enhanced with features like lifting eyes and compact dimensions.
Company Information: ROTAIR, part of ELGi Equipments Ltd., is ISO 9001:2015 certified, ensuring quality management standards. Contact details are provided for further information.
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Catalog excerpts

COMPRESSED AIR SOLUTIONS - GENERAL-1

SCREW SUPERSILENT for civil engineering GOMMAIR | DS | MDVN | D | MDVS | VRK | TVR | VRH

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COMPRESSED AIR SOLUTIONS - GENERAL-3

DELIVERING WORLD CLASS Compressed Air Solutions SCREW SET ENTIRELY DESIGNED AND MANUFACTURED BY ROTAIR WITH GROUND PROFILE OF ROTAIR EXCLUSIVE PATENTED MANUFACTURE AND DESIGN FOR OWN USE AND B2B APPLICATIONS. The asymmetric profile with oil injection is created by means of high pressure grinding that ensures excellent performance of the set in the compression stage, reducing the required energy dispersion to a minimum. The installed screw sets are of direct transmission type without geared rev multiplier. This solution reduces wear of the screw set and overheating, ensures reduced noise emissions...

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COMPRESSED AIR SOLUTIONS - GENERAL-4

BLASTING MODE AFTER COOLED SANDBLASTING All models of ROTAIR compressors have specific aftercooled versions. They feature an additional cooler to cool down compressed air and a specific condensate separator, that drains the water produced by the thermic exchange of the cooler. This gives a cooler output of compressed air (ambient +12 ± 2°C) and significantly lowers the humidity of the air, although not removing completely the moisture from air, as this depends mainly on the environmental conditions.

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COMPRESSED AIR SOLUTIONS - GENERAL-5

INBUILT ADDITIONAL COOLER AND SPECIFIC CONDENSATE SEPARATOR for cool and dry air The aftercooled versions are called “SANDBLASTING” because the main use of these machines finds its operation in the sandblasting sector. These machines are indicated for all operations that are sensitive to humidity of the air output: optic fibre laying, use of pneumatic tools that are sensitive to humidity. ROTAIR also offers an EXTERNAL “BS” AFTER-COOLER SYSTEM, easy to connect through an air pipe kit and is electrically powered by the compressor. It enables standard compressors, from 2000 to 8500 lt/min (71 to...

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COMPRESSED AIR SOLUTIONS - GENERAL-6

ROTAIR OFFERS A BROAD PANEL OF TRAILERS, TO MAKE COMPRESSORS EFFECTIVELY PORTABLE. The undercarriage of a portable compressor is composed of: The part connecting compressor to the ground, includes suspension system, wheels and all related parts. Suspensions can be assured with springs (sprung axle) or leaf springs (leaf spring axle). Wheels are of different size, to match the weight of the machine and according to the type of towing. The drawbar is the rigid connection between compressor and towing vehicle. It can be at fixed height (gooseneck bend or straight angles) or adjustable through joints,...

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COMPRESSED AIR SOLUTIONS - GENERAL-7

FEATURED HIGHLIGHTS EXCLUSIVE ROTAIR INTELLIGENT SYSTEM THE “INTELLIGENT SYSTEM” ENABLES A PREHEATING OF THE ENGINE WITHOUT OVERLOADING IT, THE AIREND WILL START WORKING ONLY WHEN THE PERFECT CONDITIONS ARE REACHED. THE SAME IN TURNING OFF THE MACHINE AFTER A DEPRESSURISATION PHASE OF THE HYDRAULIC CIRCUIT, NO HAMMERING OF THE AIREND DUE TO ITS INERTIAL MOVEMENT, BUT A GRADUAL TURN-OFF. No more need to start the machine with the air exit open (and risks of forgetting it) All this brings: › A correct lubrication to the screw set and the engine, even in extremely cold temperature conditions. ›...

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COMPRESSED AIR SOLUTIONS - GENERAL-8

powerful › compact › Industry leading compact, square design › Easy Service design for maximum accessibility for ease of maintenance. › Easy managing with forklift. › Small footprint, no wheels › Quiet and efficient Yanmar Stage V engine. › Electro-galvanized bodywork and structure with advanced painting procedure to grant an excellent preservation through time. › Pressurized oil circuit to ensure efficient oil lubrification. › Air/oil separator filter, can guarantee an excellent air/oil separation. › Palletized, can be handled with forklift from all sides.

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COMPRESSED AIR SOLUTIONS - GENERAL-9

COMPRESSOR Operating pressure Free air delivery DIESEL ENGINE / ENVIRONMENTAL CONDITIONS Engine make Engine type Cooling system Fuel tank capacity INBUILT ADDITIONAL COOLER AND SPECIFIC CONDENSATE SEPARATOR also available AS… customized › 1 compressor oil filter. › 1 single stage air filter for the compressor part of large size to ensure efficient filtering of air suctioned by the screw unit. › Spin-on engine and compressor oil filters for faster and easier maintenance. › 1 double stage air filter for the engine. › Protective device for engine cold start. › Combined radiator allowing both compressor...

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COMPRESSED AIR SOLUTIONS - GENERAL-10

powerful › compact › Intuitive starter Integrated hours counter Manometer. › Compact design, ideal for installation on service vehicles. › Thermostat with safety arrest at high temperatures. › Smallest footprint available. › Airend with optimized profile, max efficiency and operational safety. › High efficiency trapezoidal belt-drive, easy to supply and overdimensioned to ensure transmission with less maintenance. › Uses the fuel tank and battery of the vehicle to save space. › Lowest weight available. › All filters readily accessible. › Spin-on type, for easier maintenance. › Easy to transport...

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COMPRESSED AIR SOLUTIONS - GENERAL-11

COMPRESSOR Operating pressure Minimum working pressure Drive system engine-airend Compressor cooling system Outlet valves PETROL ENGINE / ENVIRONMENTAL CONDITIONS Engine make Engine type Engine system Fixed engine speed Cooling system Lubrication system capacity ›Less components › Fixed RPM ›Easier layout ›Highest reliability › Start/stop “INTELLIGENT SYSTEM”, exclusive from ROTAIR, to prevent the risk of incorrect procedures during specific functioning. › Air/oil separator filter, highly oversized, to guarantee an excellent air/ oil separation. › Single stage oversized air filter for compressor...

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COMPRESSED AIR SOLUTIONS - GENERAL-12

powerful › compact › Industry leading compact, box-type design. › Electro-galvanized bodywork and chassis with advanced painting procedure to grant an excellent preservation through time. › Easy Service design for maximum accessibility for ease of maintenance › Curbside mounted control panel, adjacent air valves and fluid drains for convenient operation and maximum operator safety. 10 | DS 22 Y › Steel fuel tank, resists cracks, splitting and deformation. › Quiet and efficient Yanmar Stage V-NO EPA Tier4 engine, without costly DPF System. › Exclusive pneumatic control system, developed by ROTAIR,...

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