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Sugar industry

Sugar industry
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Sugar industry

Product catalog summary
Overview: Rossi provides cost-effective, reliable, and high-performance solutions for the sugar industry, focusing on gear reducers and gearmotors that enhance productivity, energy efficiency, and customization. Their expertise spans various sugar processes and applications.
Sugar Process Stages: The document outlines key stages in sugar processing, including cane preparation, diffusion, bagasse milling, juice preparation, clarification, crystallization, drying, and sugar shipment. Rossi's products are designed to optimize these stages.
Product Offerings: Rossi offers several series of gear reducers and gearmotors:
  • H Series: Helical & bevel helical gear reducers with high structural stiffness and oil capacity, suitable for heavy industry applications.
  • G Series: Helical & bevel helical gear reducers & gearmotors, known for modular design and reliability.
  • E Series: Coaxial gear reducers & gearmotors, featuring universal mounting and high performance.
  • EP Series: Planetary gear reducers & gearmotors, offering high torque and a wide range of transmission ratios.
Combined Units: Rossi provides combined units like the EP + G series, which offer increased thermal capacity, compact design, and reduced wear.
Power Generation: Rossi's decentralized drive solutions include the dDrive Inverter Series, designed for high safety performance and ease of integration with existing systems.
Global Presence: Rossi has a worldwide distribution network with 17 branches, 5 production facilities, and 8 assembly plants, ensuring local support and service.
Quality and Innovation: Rossi is committed to innovation and quality, holding certifications such as ISO 9001:2015, ISO 14001:2015, and ISO 45001:2023. They invest significantly in new technologies to enhance manufacturing efficiency.
Customer Support: Rossi offers comprehensive after-sale services with highly trained mechanics and support teams available globally.
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Catalog excerpts

Sugar industry-3

Sugar Rossi supplies cost effective, reliable and highperformance solutions for Sugar industry, with expertise in various sugar processes and applications. Our gear reducers and gearmotors are able to guarantee excellent productivity, energy efficiency and great customization capacity. Thanks to our experience we have knowledge regarding the needs and requirements of every stage of the process of the sugar industry.

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Sugar industry-4

Sugar process CANE PREPARATION JUICE PREPARATION

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Sugar industry-5

H series, Helical & bevel helical gear reducers G series, Helical & bevel helical gearmotors E series, Coaxial gearmotors EP series, Planetary gear reducers & gearmotors DRYER CRYSTALLIZATION

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Sugar industry-6

Sugar applications EP + G series Combined unit • Increased thermal capacity • Low installation and maintenance costs • Compact design • Reduced wear

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Sugar industry-8

E SeriesCoaxial gear reducers & gearmotors16 sizes 32 ... 180 Nominal torque (MN2) up to 10,000 N m Transmission ratio (iN) 4 ... 6,300 • Universal mounting with lower/upper feet and B5 flange integral to the housing • Rigid and precise cast iron single piece housing with high structural stiffness • Helical tooth design with ground & carburized gearing • Wide range of sizes • Standard IEC motor input adapter • Long life • Minimum maintenance requirements • High performance and greater reliability • Strength and reliability for heavy duty applications Transmission ratio (iN) 3,55 ... unlimited...

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Sugar industry-9

Nominal torque (MN2) up to 3,000,000 N mFeatures • Compact and customized design • Reduced wear • Removable square shaft • Symmetrical fixing feet to uniform mounting load • Double oil seals and protection cover Benefits • Increased thermal capacity • Low installation and maintenance costs • FEM analysis to minimize the vibrations • Reduced plant downtimes

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Sugar industry-10

Nominal torque (MN2) up to 103,000 N m Transmission ratio (iN) 2 ... 160 • Single piece cast or ductile iron housings available. Machine face on all 4 sides • Wide range of sizes & ratios available • Suitable for NEMA or IEC motor inputs • Extended center to center distance for crane & hoisting applications • Case carburized gear sets • Helical gear pairs with ground profile • Ground GLEASON spiral bevel gear set • Modular design allows for flexibility in mounting positions • Minimum maintenance requirements • High performance and reliability • Strength and reliability for heavy duty applications...

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Sugar industry-11

TX Series Sizes 63 ... 315 Power (PN) 0.06 ... 110 kW Polarity 4, 6 poles Features • IEC standard motors • Protection: IP 55 standard, up to IP 66 on request • Standard and safety brake (AC. DC) • Optional executions available (encoders, axial cooling, etc.) Benefits • Compactness and flexibility • Suitable for running with inverter • Reduced environmental impact and energy saving dDrive Inverter Series Sizes A, B, C Rec. motor rating 0.55 ... 7.5 kW Supply Voltage 3x200V AC...480V AC 280V DC...680V DC Rated current 1.7A...16.5A Features • Decentralized Frequency Inverter • Designed for Rossi...

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Sugar industry-12

AS series Worm Standardfit E Series Helical inline iFIT Series Helical inline, bevel helical and helical G Series Helical and bevel helical GX Series Extruder design G Cooling Systems Series Helical Bevel helical

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Sugar industry-13

H series Helical and bevel helical G & H series Drive units on base frame/ swing base EPS Series Planetary slewing EP Winch Series Winch drives Combined units Planetary + Bevel helical SR series Worm, helical inline, helical and bevel helical

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Sugar industry-14

SUGAR CANE MILL EP + G SERIES SUGAR CANE CRYSTALLIZER EP + E SERIES SUGAR CANE CONVEYOR EP SERIES MOVIE INDUSTRY ?? SERIES ITALY We deliver reliable solutions worldwide

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Sugar industry-15

SUGAR CANE BAGASSE CARRIER G, H AND EP SERIES SUGAR CANE SHREDDER G SERIES SUGAR CANE FEEDER G, H AND EP SERIES SUGAR CANE CONVEYOR G, H AND EP SERIES

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Sugar industry-16

In the global marketplace, our customers, investors, partners value our products and services for two reasons: excellence and reliability. At Rossi, we utilize change as a strategic lever for our growth. "Solutions for an evolving industry” fully expresses • Cutting-edge manufacturing • Specialized housing machining • Extensive systematic controls our corporate philosophy: We are a flexible and dynamic reality, able to satisfy all requirements of a continuously evolving industrial world, thanks to our innovative solutions. • Reliable customer support.

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Sugar industry-17

Industry sectors We have a solution for every segment Mining Chemical Power Generation Sugar Waste & Water Treatment Plastic & Rubber Metal Food & Beverage

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Sugar industry-18

Global presence local service Local support Sales, customer service, technical support, spare parts 17 branches* United States Suwanee, GA Worldwide distribution network* Mexico Guadalajara Brazil All contacts available on www.rossi.com

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Sugar industry-19

Main offices Affiliated companies Production facilities/Assembly plants United Kingdom Netherlands Panningen Kaohsiung City Poland Wroclaw Turkey Izmir Spain Barcelona France Saint Priest Australia Perth South Africa Kuala Lumpur

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Sugar industry-20

people around the world customers worldwide production facilities affiliated companies assembly plants million euros investments in new technologies and methodologies to improve manufacturing efficiency authorized service centers After-sale service Highly trained mechanics and support teams can ensure a fast and efficient after-sale service providing support worldwide. Our new space is your gateway to a world of information, assistance, and seamless access to the solutions you need. Whether you’re an end user, distributor, or OEM partner you will find a personalized area to explore and manage...

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Sugar industry-21

Quality 3 years warranty 3 Our drive is to innovate and boost operations by manufacturing performing, precise, reliable and high-quality products all over the world. We are always one step forward in offering and developing solutions that can satisfy an unlimited number of application needs, even in the most demanding conditions. * As per our warranty terms. Product certifications Product compliance

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.