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A series catalog

A series catalog
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A series catalog

Product catalog summary
Overview of Rossi Gearboxes and Gearmotors
Rossi provides a diverse range of gearboxes and gearmotors designed to enhance performance while reducing costs. The company prioritizes quality, offering a 3-year warranty, and emphasizes safety and environmental responsibility. Global support is available through subsidiaries, dealers, and a 24/7 digital portal.
Features and Benefits
The gear reducers and gearmotors are modular, allowing for customization across various applications. They are engineered for high efficiency, low maintenance, and quiet operation, featuring high gear accuracy and digital support.
Product Line
The product range includes worm gear reducers, worm gearmotors, and combined units, available in configurations like worm gear pairs or cylindrical gear pairs plus worm. They support universal mounting, high oil capacity, and powerful motors for high torque transmission.
Installation and Maintenance
Gear reducers are robust, with cast iron housing for durability. They use synthetic oil for longevity and minimal maintenance, and are coated with epoxy powder or acrylic-polyurethane resin for environmental protection.
Technical Specifications
Specifications include transmission ratios, gear materials, and load capacities, referencing standards like UNI, DIN, and ISO for dimensions and performance.
Accessories and Custom Designs
Rossi offers various accessories and non-standard designs, including different mounting arrangements and options for reduced backlash.
Motor Specifications
Performance characteristics are outlined, noting that starting and maximum torques decrease by 17% with a 20% higher input voltage, leading to a 20% power increase. For motors size 160 and above, a 60 Hz frequency is recommended.
Duty Cycles and Standards
Different duty cycles (S2, S3, etc.) are described with power factors for motor sizes 63 to 280. The motors comply with international standards like CENELEC, IEC, DIN, and BS, with efficiency classes IE3 (ErP) for certain types.
Motor Types and Features
Asynchronous three-phase motors, including brake motors with AC and DC brakes, are detailed. Features include low noise, dynamic characteristics, and flexibility for coupling with gearmotors.
Thermal Power and Factors
Thermal power considerations include ambient temperature, altitude, mounting position, and air speed, with corrective coefficients provided for optimal performance.
Designation and Mounting
A detailed designation code system for gear reducers and gearmotors is included, advising on preferred mounting positions for efficiency.
Ordering and Motor Power Considerations
When ordering specific gear reducers, it is essential to specify 'without motor' for certain designs. Motor power should match the driven machine's requirements, considering efficiency and other drives.
High Kinetic Energy Machines
Avoid irreversible gear reducers for machines with high inertias or speeds, opting for higher efficiency gear trains to prevent overloads.
Low Input Speed Drives
For input speeds below 355 min-1, select specific transmission ratios based on gear reducer size for maximum torque.
Operation at 60 Hz
Operating at 60 Hz increases speed by 20%, affecting power and torque ratings, requiring calculation adjustments.
Installation and Maintenance Guidelines
Stable, vibration-free mounting surfaces are crucial, with adequate airflow for cooling. Proper alignment and thermal probes for motor protection are advised.
Lubrication and Maintenance
Lubrication requirements specify synthetic oil for various temperatures, with oil-change intervals based on operating conditions. Mixing different oils is discouraged.
Seal Rings and Safety
Seal ring duration varies with speed and temperature. Caution is advised when opening filler plugs after cooling.
Accessories and Non-Standard Designs
Details on low-speed shafts, flanges, torque arms, and strengthened bearings are provided, with specifications for reduced backlash and shaft protection options.
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Catalog excerpts

A series catalog-1

Worm gear reducers and gearmotors

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A series catalog-5

Features, benefits and range Product Overview Accessories and non-standard designs Technical formulae

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Rossi for You Innovation Rossi offers a wide range of solutions for an evolving industry, flexible and innovative gearboxes and gearmotors for customer tailored solutions to maximize performance and minimize the total cost of ownership. High quality, 3 years warranty Our drive is to innovate and boost operations by manufacturing performing, precise, reliable and high-quality products all over the world. We are always one step forward in offering and developing solutions that can satisfy an unlimited number of application needs, even in the most demanding conditions. Reliability We are a reliable...

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Global presence local service Local support Sales, customer service, technical support, spare parts Worldwide distribution network* United States A widespread sales network of subsidiaries and dealers in nearly all industrialized countries. By your side from the design to after-sale phase, Rossi is a flexible and dependable partner throughout the world. Rossi for You, our customer web portal, provides a 24/7 global coordination of the ordering, supply and service processes. All contacts available on www.rossi.com

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Assembly plants United Kingdom Coventry Netherlands Panningen Germany Dreieich Kaohsiung City Poland Wroclaw Turkey Izmir Saint Priest South Africa La Mercy Kuala Lumpur

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Features, benefits and range

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Maximum performance Suitable for wide variety of applications Gear accuracy rating High performance thanks to maximum Modular product for customized gear accuracy rating Minimum maintenance, high efficiency Rossi for You, the digital platform Our experience at your service always available

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Worm gear reducers with worm gear pair with 1 cylindrical gear pair plus worm with worm gear pair with 1 cylindrical gear pair plus worm with 2 cylindrical gear pairs plus worm Combined gear reducer and gearmotors units

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Gear reducers and gearmotors (worm wheel) 32 ... 50 Gear reducers (worm) Gearmotors (worm) ** Size : double row angular contact ball bearing plus ball bearing. ** For: MR V 32, 40 with motor size 63 (11×140 ) and 71 (14×160) (see ch. 2b), MR V 50 with motor size 71 (14×160) and 80 (19×200) (see ch. 2b), MR V 63 ... 81 with motor size 80 (19×200) and 90 (24×200) (see c. 2b), motor flange is usually integral with housing.

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Features, benefits and range Universal mounting having feet integral with housing on 3 faces (sizes 32 .. 81) or on 2 faces (sizes 100 ... 250) and B14 flange on 2 faces. Design and strength of the casing permit interesting shaft mounting solutions Thickened size and performance gradation (some sequential sizes are obtained with the same housing and many components in common) High, reliable and tested performances (Ni bronze); optimization of worm gear pair performances (ZI involute profile and adequately conjugate worm wheel profile) Compactness, standardized dimensions and compliance with standards...

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Features, benefits and range a - Gear reducer Structural features Main specifications are: – niversal mounting having feet integral with housing (lower, upper feet and vertical on the face opposite to motor for sizes 32 u ... 81; lower and upper feet for sizes 100 ... 250) and B14 flange (integral with housing for sizes 32 ... 50) on 2 faces of hollow low speed shaft output. B5 flange with spigot «recess» which can be mounted onto B14 flanges (see chap. 5). Design and strength of the housing permit interesting shaft mounting solutions; concerning n1 = 1 400 min-1 and transmission ratio stated...

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Features, benefits and range Train of gears: – orm gear pair; 1 cylindrical gear pair plus worm; with 2 cylindrical gear pairs plus worm gear pair (gearmotor only); w – orm gear pairs, with whole-number transmission ratios (i = 10 ... 63) identical for the different sizes; i = 7 for MR V 32 ... 81; w – 0 sizes having 4 sizes pairs (standard and strengthened) with final reduction center distance to R 10 series (32 ... 250) for a total of 14 sizes; 1 – ominal transmission ratios to R 10 series (10 ... 315; up to 16 000 for combined units); n – asehardened and hardened cylindrical worm in 16 CrNi4...

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Features, benefits and range b - Electric motor Gearmotor dimensions and masses of present catalog (see ch. 3.8 and 3.10) refer to HB and HBZ motors (cat. TX). – motor standardized to IEC; – asynchronous three-phase, totally-enclosed, externally ventilated, with cage rotor; – single polarity, frequency 50 Hz, voltage Δ 230 V Y 400 V (size ≤ 132), Δ 400 V (size ≥ 160); – IP 55 protection, insulation class F, temperature rise class B; – rated power delivered on continuous duty S1 (excluding some cases of motor sizes with power not according to standard; see specific documentation) and referred...

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Features, benefits and range Short time duty (S2) and intermittent periodic duty (S3); duty cycles S4 ... S10 In case of a duty-requirement type S2 ... S10 the motor power can be increased as per the following table; starting torque keeps unchanged. Short time duty (S2). – Running at constant load for a given period of time less than that necessary to reach normal running temperature, followed by a rest period long enough for motor’s return to ambient temperature. Intermittent periodic duty (S3). – Succession of identical work cycles consisting of a period of running at constant load and a rest...

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Features, benefits and range Specific standards: – ominal powers and dimensions to CENELEC HD 231 (IEC 72-1, DIN 42677, NF C51-120, BS 5000-10 and BS 4999-141) for mounting n positions IM B5, IM B14 and derivates; – ominal performances and running specifications to CENELEC EN 60034-1 (IEC 34-1, CEI EN 60034-1, DIN VDE 0530-1, NF C51-111, n BS EN 60034-1); – rotection to CENELEC EN 60034-5 (IEC 34-5, CEI 2-16, DIN EN 60034-5, NF C51-115, BS 4999-105); p – ounting positions to CENELEC EN 60034-7 (IEC 34-7, CEI EN 60034-7, DIN IEC 34-7, NF C51-117, BS EN 60034-7); m – alancing and vibration velocity...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.