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Mining industry

Mining industry
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Mining industry

Product catalog summary
Overview: Rossi, with over 70 years of experience in industrial gear unit manufacturing and 25 years in the Mining & Cement sector, is a key player in the EPC and OEM vendor lists. They offer a wide range of products including helical, bevel helical, and planetary gear units, electric motors, and couplings, with capacities up to 3,000,000 Nm. Rossi supports over 150 plants worldwide with state-of-the-art drives for various mining applications.
Product Focus: Rossi provides solutions for thickeners, clarifiers, ship unloaders, bucket wheel excavators, stacker reclaimers, flotation cells, crushing and grinding stations, and more. Their products are designed for reliability and efficiency in harsh mining environments.
Key Product Features:
  • Long Travel Drive: Offers IEC or NEMA brake motors, various shaft options, and low noise levels.
  • Slewing Drive: Compact design with nominal torque up to 315 kNm, optimized sealing, and custom support options.
  • Bucket Wheel Drive: Modular design with torque up to 3000 kNm, suitable for harsh conditions.
  • Conveyor Drive: Reliable operation with nominal torque up to 1000 kNm and labyrinth seal rings.
  • Combined Planetary + Bevel Helical Gear Units: Modular concept with torque up to 3000 kNm, suitable for harsh conditions.
Series and Solutions:
  • G Series: Helical and bevel helical gear reducers with high performance and reliability.
  • H Series: Offers a wide torque range and custom solutions for heavy industry applications.
  • EP Series: Planetary gear reducers with modular design and high torque transmission.
  • EPS Slewing Series: Planetary slewing drives with high performance and cost efficiency.
  • TX Series: Premium electric motors with energy efficiency and flexibility.
Global Presence: Rossi has a worldwide distribution network with 17 branches and production facilities in countries like the USA, Brazil, China, India, and more. They offer local support and after-sale services through authorized service centers.
Quality and Certifications: Rossi is certified by Bureau Veritas and holds ISO 9001:2015, ISO 14001:2015, and ISO 45001:2023 certifications, ensuring high-quality and reliable products.
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Catalog excerpts

Mining industry-3

Mining With more than 70 years experience in industrial gear unit manufacturing and 25 years devoted to the Mining & Cement sector, today Rossi is in the main EPC and OEM vendor lists. The wide range of product types (helical, bevel helical and planetary gear untis, electric motors, couplings, etc) and sizes (up to 3,000,000 Nm), allows Rossi to supply “state of the art” drives for all main applications of the sector. A dedicated Project Team provides a high quality and fast time answers, making easier Customer project development and commissioning. More than 150 plants worldwide are successfully...

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Mining industry-4

Mining process Bucket wheel excavators ^^^rrtrrTTTrP ' Ship unloader Tmnrirrm Mining

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Mining industry-5

In-plant/Overland conveyor Apron feeder & belt feeder Crushing & grinding station Pelletizers HPGR Bucket elevator Ship loader

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Mining industry-6

Mining process Slewing drive • Compact, modular space saving design • In-line planetary or right angle • Weight less solution • Custom made support, steel made • Standard support, cast iron made • Protection cover • Motor base • Optimized sealing • Spare pinion • IEC or NEMA brake motors • Hand lever with or without automatic return • Grey or nodular cast iron housing • Various low speed shaft options • Labyrinth seals • External electromagnetic in-built brake • Planetary right angle version as option

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Mining industry-7

Boom conveyor drive • Low noise level • Spheroidal cast iron • Nominal torque range up to 1000 kN m • Reliable operation • Various low speed shaft types • Sealing for harsh conditions (labyrinth) • Compact, modular space saving design • In-line planetary or right angle • Wide ratio range • Various low speed shaft types • Sealing for harsh conditions • Increased thermal capacity • Labyrinth seal

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Mining industry-8

Mining process In-plant/Overland conveyor Dossi 6 Mining

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Mining industry-9

Conveyor drive • Nodular cast iron • Nominal torque range up to 1000 kN m • Reliable operation • Various low speed shaft types • Sealing for harsh conditions • Labyrinth seal rings

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Mining industry-10

Apron feeders Mining

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Mining industry-11

Combined planetary + bevel helical gear units • Modular concept • Wide ratio range • Various low speed shaft type • Sealing for harsh conditions • Increased thermal capacity • Labyrinth seal

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Mining industry-12

Mining process High Pressure Roller Presses (HPGR) Mining process

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Mining industry-13

Low noise gears Premium efficiency Nodular cast iron Reduced rolls center distance Hollow Low Speed Shaft Low speed flange coupling option Labyrinth sealing Special Counter acting torque arm system Input with cardan shaft torque limiting coupling and regreaseable seals Wide ratio range In-line planetary, 3 stages 2 planetary stages + Helical unit Nominal tor

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Mining industry-15

Positioner drive Compact, modular space saving design In-line planetary Increased thermal capacity Weight less solution Custom made support, fabricated steel made Protective hood Optimized sealing Spare pinion • Gear coupling with spacer suitable for low temperature • Custom made pinion stool • Custom made pinion with plummer blocks • Low speed shaft encoder • Protective hoods for brakes • Redundant parking brakes • Custom made base frame

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Mining industry-16

Mining process Thickeners & Clarifiers 14 Dossi Mining

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Mining industry-17

Thickener drive • Complete drive solution • Modular design with wide range of ratios • High resistance in harsh conditions • Premium bearing load capability • Premium sealing • Torque measurement device

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Mining industry-18

Mining process Flotation cells 16 ^ Rossi Mining

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Mining industry-19

Flotation cell drive • Drywell design • Customized LSS shaft dimensions • Low speed shaft with pass through hole • Shaft driven oil pump • Motor bell housing with integrated axial cooling fan

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Mining industry-21

Planetary EP series • Modular concept • Wide ratio range • Various low speed shaft type • Sealing for harsh conditions • Spheroidal cast iron

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Mining industry-22

G SeriesHelical & bevel helical gear reducers & gearmotors 20 sizes 40 ... 401 Nominal torque (MN2) up to 103,000 N m Transmission ratio (iN) 2 ... 160 • Single piece cast or ductile iron housings available. Machine face on all 4 sides • Wide range of sizes & ratios available • Suitable for NEMA or IEC motor inputs • Extended housing design for large center to center distance • Case carburized gear sets • Helical gear pairs with ground profile • Ground GLEASON spiral bevel gear set • Bell housing for IEC and NEMA motors available • Bell housing with or without elastic coupling available • Modular...

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Mining industry-23

EP SeriesPlanetary gear reducers & gearmotors24 sizes 001 ... 3000 Nominal torque (MN2) up to 3,000,000 N m Transmission ratio (iN) 3.55 ... to unlimited • Multiple input stages in inline or right angle configurations • Modular design • Suitable with NEMA, IEC motors or hydraulic input • Final stage gear set case carburized & ground with nitriding on internal sun gears • Cylindrical spur gear with ground profile • GLEASON spiral bevel gear pairs with ground profile • Very compact size • Wide range of accessories and non-standard designs • Low backlash, enhanced stiffness and heavy duty bearings...

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Mining industry-24

10 sizes 007 ... 250 Nominal torque (MN2) up to 315,000 N m Transmission ratio (iN) 12.5 ... 2,800 Excellent specific series from the standard EP series Additional features • 10 modular sizes • 3 different output supports: Dual pilot flange (R), Dual compact pilot design (S), single pilot flange (H) • Loose or integral slewing pinions available • Wide range of hydraulic brakes Additional benefits • Wide range of drives allows for very high performance while being cost-efficient Rossi Mining

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Mining industry-25

TX SeriesPremium line electric asynchronous three-phase motors and brake motors Sizes 63 ... 315 Power (PN) 0.06 ... 160 kW Polarity 4, 6 poles • Protection: IP 55 standard, up to IP 66 on request • Standard and safety brake (AC. DC) • Optional complex executions available (encoders, axial cooling, increased protection, etc.) • Suitable for running with inverter • Reduced environmental impact and energy saving Rec. motor rating 0.55 ... 7.5 kW Supply Voltage 3x200V AC...480V AC 280V DC...680V DC Rated current 1.7A...16.5A • Decentralized Frequency Inverter • Designed for Rossi IE2, IE3 electric...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.