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H series catalog

H series catalog
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H series catalog

Product catalog summary
Overview
The document provides comprehensive details on Rossi's H series helical and bevel helical gear reducers, covering specifications, designations, service factors, thermal power, selection criteria, structural and operational details, dimensions, mounting positions, radial loads, accessories, and maintenance instructions.
General Specifications
The gear reducers are designed for universal mounting in both horizontal and vertical positions, featuring a rigid spheroidal cast iron housing, high oil capacity, and prearrangement for backstop devices. They ensure high resistance, motion regularity, low noise, and high efficiency.
Designation and Service Factor
The document explains the designation system and the service factor (fs), which is essential for selecting the appropriate gear reducer for specific applications.
Thermal Power and Selection
Thermal power (Pt) is crucial in the selection process, with guidelines provided for choosing the right gear reducer based on application requirements.
Structural and Operational Details
Manufactured to high quality standards, the gear reducers are reliable for heavy-duty applications, offering flexibility in manufacturing and minimal maintenance requirements.
Dimensions and Mounting Positions
Detailed dimensions and mounting positions are provided for compatibility with various applications.
Radial Loads and Accessories
Information on radial loads and available accessories, such as vibration monitoring devices and oil temperature probes, is included to enhance performance and maintenance.
Installation and Maintenance
Guidelines are provided to ensure optimal performance and longevity of the gear reducers.
Technical Formulae
The document concludes with technical formulae and symbols to aid in understanding and applying the gear reducers.
Train of Gears
The gear reducers feature 2 to 4 cylindrical gear pairs or a combination of bevel and helical gear pairs, available in 5 sizes with nominal transmission ratios specified for different series.
Specific Standards
The document adheres to international standards for nominal transmission ratios, toothing profiles, shaft heights, and load capacities.
Service Factor (fs)
The service factor accounts for different running conditions and is calculated using multiple factors based on load nature, motor type, reliability level, and output speed.
Thermal Power (Pt)
Nominal thermal power is specified for gear reducer input, with correction coefficients provided for various operating conditions.
Sound Levels and Efficiency
Standard production sound power levels and efficiency values are provided, with options for reduced sound levels available upon request.
Overloads and Moment of Inertia
Guidelines for managing overloads and details on the moment of inertia for various gear reducer sizes are included.
Shaft End Dimensions and Direction of Rotation
Specifications for shaft ends and information on the direction of rotation for different configurations are provided.
Forced Lubrication
Details on forced lubrication systems, including hydraulic circuit diagrams and necessary components, are outlined.
Selection Tables for Helical Gear Reducers
Detailed selection tables specify parameters such as gear reducer size, train of gears, and necessary lubrication and cooling solutions.
Transmission Ratios and Gear Reducers
Summaries of transmission ratios and specifications for various gear reducer sizes are provided, emphasizing the importance of correct mounting position and lubrication.
Specifications for Outdoor Applications
Protective measures and accessories for installations in chemically aggressive environments are detailed, including coatings and seal types.
Desiccant Breather and Oil Management
Details on desiccant breathers and oil management systems are provided to protect gearboxes from contaminants.
Temperature Monitoring
Specifications for oil and bearing temperature probes are included for remote monitoring.
Drive Units and Auxiliary Components
Descriptions of drive units and auxiliary components, such as electric motors and gear reducers, are provided.
Recommendations
Consultation with Rossi is advised for technical feasibility evaluations and specific design requirements.
Specifications for Oils
Detailed specifications for mineral and synthetic oils, including viscosity requirements and oil-change intervals, are provided.
Procedures
Installation and maintenance procedures emphasize proper shaft mounting and lubrication.
Standards and Recommendations
Tightening torque specifications and technical formulae for calculating mechanical parameters are included.
Revisions and Updates
Updates and modifications made in different editions are listed, highlighting the customer's responsibility in product selection and application.
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Catalog excerpts

H series catalog-1

Helical and bevel helical gear reducers

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H series catalog-4

Your worldwide partner for high quality solutions Founded as a family business and still privately owned today First in Italy to adopt a completely modular system for helical and bevel helical gear reducers; first in Italy to adopt a case hardened, tempered, ground gear pairs on helical and bevel helical gear reducers Worm gear reducers and gearmotors with universal mounting, single-piece housing and ZI involute profile; Extension of the direct sales organization abroad with the addition of German, English, French and Spanish subsidiaries. Helical and bevel helical gear reducers and gearmotors...

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H series catalog-5

WHERE WE’RE LOCATED Close to you, with facilities on six continents and each with a direct sales system to provide excellent service. Visit our website to find your nearest facility. We are where you need us to be. Subsidiaries Distributors / Dealers What we believe in Choosing the drive with the right technical specifications is vital for reliability and economy. We believe in integrity, ethical behavior, experience, creativity, innovation, good teamwork and above all customer focus: this what we at Rossi believe in. We strive to be a reliable company with the right flexibility and know-how to...

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H series catalog-6

What we do Our wide standard product range and design allows us to provide the customer with the right engineered solution for every application including a 3 year worldwide warranty. Gearmotors Type of gear Worm gearmotors Standardfit worm gearmotors Coaxial gearmotors Standardfit coaxial gearmotors Helical and bevel helical gear reducers Planetary (in-line and bevel helical) gearmotors Gear reducers Type of gear Worm gear reducers Helical and bevel helical gear reducers Heavy duty helical and bevel helical gear reducers Planetary (in-line and bevel helical) gear reducers Shaft mounted helical...

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H series catalog-7

Motors Type Asynchronous three-phase high efficiency and premium efficiency motors Standard and high efficiency brake motors Motion control Type Worm, coaxial, helical and bevel helical servo gear reducers Specific industrial segments Type Extruders, Parallel shaft gear reducers and gearmotors Combined units Heavy duty gear reducers on swing bases Slewing drives

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H series catalog-8

10 sizes with nominal torque from 109 to 450 kN m Increased performance maintaining the same final reduction center distance, when compared with Rossi’s previous catalog H02 Sizes based on uniform incremental steps • Improved ratings for the same required torque and more compact gear reducers compared with previous catalog H02 Gears designed, machined and measured according to high quality requirements (tooth grinding accuracy class р DIN 6, both for cylindrical and bevel gears) Bevel gears machined in closed-loop grinding process with correction of the measured deviations Gear housings made with...

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H series catalog-9

Standard painting to UNI EN ISO 12944-2 (corrosivity class C3) Coating layers (Class C5-M) Special painting cycles up to corrosivity class C5-M • Suitable for applications in aggressive or marine environments • Possibility of international certifications Dual compound zink epoxy paint Dual-compound epoxy primer Water-based polyurethane enamel Final on load inspection on test bench for all gear units manufactured, in order to grant high reliability and quality • Trouble-free commissioning Several non-standard designs for all sizes: Additional intermediate shaft overhung for bevel helical gear reducers...

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H series catalog-10

Symbols and units of measure Symbols used in the catalog and formulae, in alphabetical order, with relevant units of measure. Symbol Units of measure In the catalog In the formulae Technical System dimensions acceleration diameter frequency service factor thermal factor force radial load axial load acceleration of gravity weight (weight force) dynamic moment normal value 9,81 m/s2 1 pound (lbf) = 4,4482 N n i = n1 2 transmission ratio electric current moment of inertia bearing life mass torque braking torque angular speed power thermal power radius variation ratio distance Celsius temperature...

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H series catalog-12

1 - General specifications Closer size and performance steps; 5 size pairs (standard and strengthened) with final reduction center distance to R 20 series, for a total of 12 sizes with performance intervals by about 18% Universal mounting: suitable for horizontal or vertical mounting Rigid and precise spheroidal cast iron housing; high oil capacity Gear pairs design especially studied to obtain high resistance, motion regularity, low noise and high efficiency with consequent low heating High, reliable and tested performances Prearranged for backstop device, possibility of double extension low and...

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H series catalog-13

1 - General specifications Train of gears – – – – – – – – 2, 3, 4 cylindrical gear pairs (helical gear units); 1 bevel gear pair plus 1, 2, 3 helical gear pairs (bevel helical type); 5 sizes pairs (normal and strengthened); with final reduction center distance to R 20 series for a total of 12 sizes; nominal transmission ratios to R 20 series for trains of gears 2I (iN = 10 ... 25); 3I (iN = 25 ... 125, excluding iN = 112), CI (iN = 8 ... 20) and C2I (iN = 20 ... 125, excluding iN = 112); to R 10 series for 4I (iN = 125 ... 315) and C3I (iN = 125 ... 315); casehardened and hardened gear pairs in...

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H series catalog-14

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H series catalog-16

2 - Designation Designation code INPUT SPEED (see page 18) MOUNTING POSITION (see page 17) TRANSMISSION RATIO (see pages 7, 9) DESIGN A standard ... others (see ch. 8, 10) MODEL 1 SHAFT POSITIONS P helical O bevel-helical MOUNTING U universal SIZE 4000 … 8001 TRAIN OF GEARS Helical 2I 2 helical gear pairs 3I 3 helical gear pairs 4I 4 helical gear pairs Bevel-helical CI 1 bevel and 1 helical gear pair C2I 1 bevel and 2 helical gear pairs C3I 1 bevel and 3 helical gear pairs MACHINE R gear reducer

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H series catalog-17

2 - Designation Gear reducer mounting position Mounting positions of gear reducers and gearmotors are stated at ch. 8, 10. Here following see some designation examples of important mounting positions. 1. Standard mounting position B3; in case of no specific needs, prefer the adoption of B3 mounting positions as it is the most advised from a technical and economic point of view (maximum simplification of lubrication system, lower oil splash, lower gear reducer heating, stock availability). 2. Non-standard mounting positions 2a. Mounting position to catalog (see ch. 8, 10), one only and fixed, differing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.