1. Catalogs
  2. Rossi S.p.A.
  3. GX series catalog
video corpo

GX series catalog

GX series catalog
1 / 36 PagesView full catalog

GX series catalog

Product catalog summary
Symbols and Units of Measurement: This section provides a comprehensive list of symbols and their corresponding units used throughout the document, ensuring clarity in technical communication.
Specifications: The document outlines the main structural features of the gear reducers and gearmotors, emphasizing their universal mounting capabilities, adaptability to powerful motors, and ability to handle high torques and loads. It highlights the use of cast iron single-piece housing for durability and stability. Additional specifications include housing made from spheroidal graphite iron with stiffening ribs, high oil capacity, lubrication options, cooling methods, and paint specifications for industrial resistance. The 'long' model gear reducer is noted for maintaining performance while allowing greater distance between input and output shafts.
Designation: Details the naming conventions and classifications used for different models and configurations of gear reducers and gearmotors.
Service Factor (fs) and Thermal Power (Pt): These sections discuss the factors affecting operational efficiency and thermal management, crucial for longevity and performance under various conditions. The service factor is determined by load nature and running time, with recommendations for high reliability.
Selection and Transmission Ratios: Provides guidelines for selecting the appropriate gear reducer based on transmission ratios, nominal torques, and power requirements, ensuring optimal performance for specific applications.
Designs and Dimensions: Discusses various designs, dimensions, mounting positions, and oil quantities necessary for operation and maintenance.
Radial Loads and Structural Details: Explains the impact of radial loads on the high-speed shaft and provides insights into structural and operational details that enhance reliability.
Installation and Maintenance: Offers detailed procedures for installation and maintenance, ensuring proper functioning and extended service life. Emphasizes stable, vibration-free environments, proper alignment, cooling, and protection against heat and aggressive environments.
Accessories and Non-standard Designs: Lists available accessories and special designs for specific industrial needs, enhancing versatility.
Technical Formulae: Includes essential formulae for design and analysis, providing a technical foundation for engineers and designers.
Features and Benefits: Highlights advantages such as high performance, reliability, adaptability, supported by a global service network and a three-year warranty.
Procedures: Describes procedures for sound level measurement and adjustment, with specific guidelines for gearmotors supplied by ROSSI MOTORIDUTTORI. Instructions for completing gear reducer designation are also provided.
Standards: Gear reducers adhere to international standards for transmission ratios, tooth profiles, shaft heights, and load capacity, including UNI, DIN, NF, BS, and ISO.
Recommendations: Provides recommendations for customizations, including extruder support coupling dimensions and independent cooling units, advising consultation with the manufacturer for specific customizations and technical approvals.
Key Data from Tables: Includes tables with sound power levels and mean sound pressure levels for different sizes, with adjustments based on input speed. A designation guide for gear reducers is also provided.
Specifications and Service Factors: Emphasizes the importance of considering nominal powers and torques for a service factor of 1, with recommendations for high reliability.
Thermal Power Evaluation: Crucial for extruder support and gear reducer, with recommendations for artificial cooling methods if necessary.
Gear Reducer Thermal Power: Specifies nominal thermal power for continuous duty, with provisions for additional cooling if necessary.
Selection Process: Involves determining gear reducer size based on output power, speeds, running conditions, and extruder screw specifications.
Verification and Considerations: Includes checking radial loads, torque peaks, cooling needs, thermal index, thrust bearing life, and bending moments.
Specifications: Outlines specifications for hollow high-speed shafts with keyways and hub clamps, including dynamic balancing and axial cuts.
Fixing Bolt Dimensions: Details fixing bolt dimensions for gear reducer feet.
Lubrication: Specifies oil types and viscosity grades for different sizes and conditions, with guidelines for shared and separated lubrication systems.
Motor Mounting and Replacement: Provides instructions for mounting and replacing motors, ensuring precise machining and appropriate lubrication.
Additional Notes: Advises consultation for installations in extreme temperatures and highlights the importance of preventing lubricant contamination and ensuring compliance with the 2006/42/EC directive.
See more

Catalog excerpts

GX series catalog-1

Riduttori e motoriduttori ad assi paralleli normali e lunghi per estrusori Standard and long Helical gear reducers and gearmotors for extruders

 Open the catalog to page 1
GX series catalog-2

1 - Simboli e unità di misura 1 - Symbols and units of measurement 7 - Rapporti di trasmissione i, momenti torcenti MN2 e potenze nominali PN2 7 - Transmission ratios i, nominal torques MN2 and 14 powers PN2 8 - Esecuzioni, dimensioni, forme costruttive e quantità d'olio 8 - Designs, dimensions, mounting positions and 18 oil quantities 9 - Carichi radiali Fr1 sull'estremità d'albero veloce 9 - Radial loads Fr1 on high speed shaft end 10 - Dettagli costruttivi e funzionali 10 - Structural and operational details 12 - Accessori ed esecuzioni speciali 12 - Accessories and non-standard designs 13...

 Open the catalog to page 2
GX series catalog-3

a 2 ingranaggi cilindrici (E...4… con ruota oziosa) with 2 cylindrical gear pairs (E...4… with idle gear) H Esecuzione sopporto estrusore Extruder support design a 2 ingranaggi cilindrici (E...4… con ruota oziosa) with 2 cylindrical gear pairs (E...4… with idle gear) a 2 ingranaggi cilindrici with 2 cylindrical gear pairs Altre configurazioni possibili ma non trattate nel catalogo GX09; interpellarci Other possible configurations not covered by this catalogue GX09; consult us a 3 ingranaggi cilindrici (E...4… con ruota oziosa) with 3 cylindrical gear pairs (E...4… with idle gear) R 3I ... UP2A...

 Open the catalog to page 3
GX series catalog-4

Riduttori e motoriduttori in esecuzione per estrusori derivati dalla serie standard di assi paralleli ed ortogonali con flange del sopporto estrusore ridisegnate con ampie superfici di appoggio Gear reducers and gearmotors equipped with extruder support, derived from the parallel and right angle shaft standard series with extruder support flange redesigned to have wide support surfaces • Gamma molto estesa per grandezze (100 ... 450) e rotismi (2I, 3I, CI, C2I) • Completa intercambiabilità con la serie precedente • Dimensioni personalizzabili • Prestazioni elevate, affidabili e collaudate da...

 Open the catalog to page 4
GX series catalog-5

Supporto estrusore N per carichi normali, H per carichi elevati Extruder support N for normal loads and H for high loads • Applicazioni «giuste», senza sprechi e, quindi, economiche • «Right» applications, without wastes, therefore cost-efficient Nuovo sistema di raffreddamento ad acqua con scambiatore alettato interno ed estraibile New water cooling system adopting finned and removable inner heat exchanger • Nessun ingombro esterno, grande capacità di scambio termico, possibilità di estrazione anche con riduttore montato sulla macchina • No external volumes, great heat exchange capacity, allowing...

 Open the catalog to page 5
GX series catalog-6

1 - Simboli e unità di misura 1 - Symbols and units of measure Simboli in ordine alfabetico, con relative unità di misura, impiegati nel catalogo e nelle formule. Symbols used in the catalogue and formulae, in alphabetical order, with relevant units of measure. Simbolo Symbol Espressione Definition dimensioni, quote accelerazione diametro frequenza fattore di servizio fattore termico forza carico radiale carico assiale accelerazione di gravità peso (forza peso) momento dinamico dimensions acceleration diameter frequency service factor thermal factor force radial load axial load acceleration of...

 Open the catalog to page 6
GX series catalog-7

Particolarità costruttive Le principali caratteristiche sono: – fissaggio universale con piedi integrali alla carcassa su 4 facce; – riduttore dimensionato in ogni parte per essere equipaggiato con motori di grandezza notevole, per trasmettere elevati momenti torcenti nominali e massimi, per sopportare elevati carichi sulle estremità d'albero veloce; – albero lento integrale di acciaio provvisto di foro attacco codolo vite estrusore, personalizzabile; – riduttori: lato entrata con piano lavorato e con fori; estremità d’albero veloce con linguetta; – motoriduttori: motore calettato direttamente...

 Open the catalog to page 7
GX series catalog-8

– a 2 ingranaggi cilindrici; – a 2 ingranaggi cilindrici e 1 ruota oziosa (modello «lungo»); – 2 grandezze con interasse riduzione finale secondo serie R 10 (100 e 125); 11 grandezze con interasse riduzione finale secondo serie R 20 (140 ... 450, di cui 3 doppie: normale e rinforzata), per un totale di 16 grandezze; – rapporti di trasmissione nominali (iN = 6,3 … 25) secondo serie R 20 (R 10 per grand. 100, 125); – ingranaggi di acciaio 16CrNi4 o 20MnCr5 (secondo la grandezza) e 18NiCrMo5 UNI EN 10084 cementati/temprati; – ingranaggi cilindrici a dentatura elicoidale con profilo rettificato;...

 Open the catalog to page 8
GX series catalog-9

Sopportazione ausiliaria esterna lato estrusore, per consentire l’accoppiamento con estrusori monovite; due i tipi di sopporto: per carichi normali N (più economico, per applicazioni standard) ed elevati H (per servizi gravosi). Il cuscinetto assiale orientabile a rulli generosamente dimensionato, interposto tra riduttore ed estrusore, rende questa esecuzione idonea a sopportare le forti spinte assiali generate durante il funzionamento dell’estrusore medesimo. Infatti, la collocazione dal lato macchina del sopporto estrusore consente di contenere le sollecitazioni e le deformazioni della carcassa...

 Open the catalog to page 9
GX series catalog-10

3 - Designation MACCHINA MACHINE riduttore motoriduttore gear reducer gearmotor ROTISMO TRAIN OF GEARS 2 cylindrical gear pair GRANDEZZA SIZES ESECUZIONE RIDUTTORI GEAR REDUCER DESIGN ESECUZIONE SOPPORTO ESTR. EXTRUDER SUPPORT DESIGN carichi normali carichi elevati normal loads high loads MODELLO RIDUTTORE GEAR REDUCER MODEL POSIZIONE SOPPORTO ESTR. EXTR. SUPPORT POSITION lato opposto entrata (cap.8) opposite to input side (ch.8) lato entrata (cap.8) input side (ch.8) RAPPORTO DI TRASMISSIONE TRANSMISSION RATIO DIAMETRO ALBERO MOTORE ∅ D3) 24 ... 80 MOTOR SHAFT DIAMETER ∅ D3) FLANGIA MOTORE ∅...

 Open the catalog to page 10
GX series catalog-11

Il fattore di servizio fs tiene conto delle diverse condizioni di funzionamento (natura del carico, durata, frequenza di avviamento, velocità n2, altre considerazioni) alle quali può essere sottoposto il riduttore e di cui bisogna tener conto nei calcoli di scelta e di verifica. Service factor fs takes into account the different running conditions (nature of load, running time, frequency of starting, speed n2, other considerations) which must be referred to when performing calculations of gear reducer selection and verification. Le potenze e i momenti torcenti indicati a catalogo sono nominali,...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.