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EPS series catalog

EPS series catalog
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EPS series catalog

Product catalog summary
Features & Benefits
The EPS series Slewing Drives offer gear reducers with output torque ranging from 9 kNm to 400 kNm, available in 10 sizes and three configurations: dual pilot flanged (R), dual pilot compact (S), and single pilot front flanged (H). They support nominal ratios from 12.5 to 2800 and are compatible with IEC, NEMA, and hydraulic motor adapters. Options include in-line and bevel configurations, torque limiters, and various motor adapters.
Designation
The designation system includes details on gear train, planetary size, stage composition, transmission ratio, input shaft dimensions, mounting position, accessories, brake model, and braking torque.
Selection & Verification
Selection is based on F.E.M. standards, considering load spectrum, utilization class, and running conditions. Required torque is calculated with adjustments for wind effects, and gear reducer size and transmission ratio are selected accordingly.
Data and Performance Summary
Includes tables of output sizes, nominal output torque, maximum torque, and radial load capacities, with application factors for quick selection based on load classification.
Splined Shaft Ends & Loose Pinions
Details on dimensions and configurations for various applications are provided.
Support Overview
Outlines dual pilot and single pilot support configurations.
Parking Brakes
Hydraulic parking brakes offer static torque from 75 Nm to 4250 Nm, designed for easy adjustment and compatibility with various applications.
Motor Adapters
Supports a wide range of motor adapters, ensuring global compatibility and flexibility.
Installation & Lubrication
Emphasizes proper lubrication with multiple ports for maintenance, designed for enhanced thermal capability and continuous duty at high speeds.
Gear Selection Data Sheet
Provided for selecting appropriate gear based on application requirements.
Additional Information
Includes Rossi's global presence, product range, and certifications, highlighting commitment to quality and service.
Specifications
Outlines permissible radial load, pinion pitch diameter, and tooth pressure angle as critical parameters.
Dynamic Overloads
Overloads during starting or braking must not exceed M2max.
Starting Torque Verification
Ensures starting torque does not exceed M2max, considering motor power and moments of inertia.
Stopping Machines
Braking torque must be verified for machines with high kinetic energy.
Efficiency
Efficiency varies with gear train elements: 2EL (0.94), 3EL (0.91), 4EL (0.89).
Static Load Verification
Static braking torque and overhung load must be within gear reducer limits.
Radial Load Verification
Radial load on output pinion shaft must be less than Fr2 FEM.
Angular Backlash
Table provides angular backlash values for different sizes.
Main Specifications
Focuses on sizes 125A, 180A, and 250A, with details on pinion codes, materials, and internal bores.
Performance Data
Includes rotational speeds, torque, and effective gear ratios.
Materials and Construction
Constructed from case-hardened and ground steel, with options for through-hardened and nitrited steel.
Mounting and Assembly
Instructions emphasize locking adhesives and specific tightening torques.
Design Features
Standard configurations include pinions fitted on output shafts with spline DIN 5482 or DIN 5480.
Recommendations
Follow specified assembly procedures and use appropriate materials for optimal performance.
Specifications
Details NEMA motor input flanges and hydraulic motor adaptors, including dimensions and compatibility.
Procedures
Installation instructions emphasize rigid connection construction for optimal power transfer.
Standards
Adaptors and flanges adhere to SAE J744c and ISO 3019-2 standards.
Lubrication
Gear pairs are oil-bath lubricated, with guidelines for lubricant selection and intervals.
Recommendations
For high-speed duty, an expansion tank may be required, and tightening torque should be verified.
Tables and Data
Includes tables for motor adaptor dimensions, tightening torque values, and lubricant types.
Lubrication Specifications
Specifies oil-change intervals and discourages mixing different synthetic oils.
Application Guidelines
Outlines optimal application ranges and advises contacting Rossi for applications outside allowed fields.
Gear Selection Data
Provides details on gear reducer output torque, speed, and geometry.
Company Overview
Rossi S.p.A. focuses on high quality, reliability, and customer-tailored solutions, with a global presence.
Product Range
Lists various series of gear reducers and gearmotors.
Customer Responsibility
Customers are responsible for correct product selection and application, with Rossi disclaiming responsibility for catalog errors.
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Catalog excerpts

EPS series catalog-3

Features & Benefits Selection & verification Data and performance summary - Main dimensions Splined shaft ends & Loose pinions Support overview Parking brakes Motor adapters Installation & Lubrication Gear selection data sheet Global presence, Local service Product range EPS series Slewing Drives

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EPS series catalog-4

Features & Benefits Slew drive gear reducers, ranging from 9 kNm to 400 kNm Maximum Output Torque over 10 primary sizes and 3 output reinforced support configurations: - R: dual pilot flanged - S: dual pilot compact - H: single pilot front flanged From nominal ratio 12,5 to 2 800 Wide choice of the drives allows always highest performances along with cost effective solutions dual pilot flanged R30… dual pilot compact S30… sigle pilot flanged H30… IEC and NEMA electric motor adapter and primary hydraulic motor adapter Wide range of Motor adapter IEC Nema or Hydraulic for global players Further...

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EPS series catalog-5

Features & Benefits Multiple lubrication ports at 90° angle, two greaser at opposite site Oil and grease ports always easy to reach, possibility to install oil and temperature probes To allow higher thermal capability Wide range of hydraulic brakes for a fine tuned application and cost effectiveness Hydraulic parking brakes ranging from 75 Nm to 4250 Nm static torque over 3 main sizes Optimized slew drives for application and for multi-drive systems taking advantage from the European made wide range of electric motor Rossi IEC electrical brake motors wound and set for the specific application...

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EPS series catalog-6

Gear reducer size and ratio Train of gears PLANETARY Stage composition Transmission ratio 1 planet. and 1 bevel stage 2 planet. stages and 1 bevel stage catalog stage composition stage composition other than catalog catalog ratio ratio composition other than catalog 3 planet. stages and 1 bevel stage EPS series Slewing Drives

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EPS series catalog-7

Pinion data Module Output shaft dimensions Shaft System units end Metric systems unit double pilot extended output support, with flange Output model Model Coupling dimens. Brake model Braking torque IEC electric motor adapter stop washer pinion gear double pilot extended output support, without flange Imperial systems unit Shaft / Mounting Coupling Accessories position dimensions integral pinion front fixing flange output support universal adapter NEMA electric motor adapter hydraulic motor adapter EPS series Slewing Drives

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EPS series catalog-8

Selection & verification Quick selection: Output torques and radial loads according to F.E.M. (1.001 3rd edition – Revised 1998.10.01) Load classification L2-T5-M5 (n2=15 min-1) Table 1 Output Sxxx Rxxx Size Sxxx Hxxx Sxxx Sxxx [Nm] the nominal output torque related to a given load classification and output speed. is In the table it is shown the maximum value for each gearbox size, see the following pages for the actual values for every reduction ratio. [Nm] the maximum torque admissible on gear reducer low speed shaft. is In the table it is shown the maximum value for each gearbox size, see...

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EPS series catalog-9

Load spectra (examples) Load spectra (examples) Group classification guidance Group classification guidance Type of Type of appliance appliance Designation Designation Particulars concerning Type of Particulars concerning Type of mechanismmechanism nature of use natureSlewing of use Hoisting Luffing Travers Travel Erection cranes M2-M3 M4 Hook duty Hook M6 Grab or magnet duty Grab or magnet M4 M6 Grab or magnet Erection cranes and reclaiming transporter Stocking Stocking and reclaiming transporter Stocking and reclaiming transporter Stocking and reclaiming transporter Workshop cranes Workshop...

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EPS series catalog-10

Selection & verification Selection according to F.E.M. (1.001 3rd edition – Revised 1998.10.01)1) Required application data – Class of load spectrum L1 … L4 – Class of utilization T2 … T8 – Running conditions: accelerations-decelerations, frictional forces, wind effect. – External drive data: pinion and ring gear module, number of teeth and pressure angle. – Gear reducer input speed (depending on motor type) and output speed required. Required torque Starting from running conditions (accelerations-decelerations, frictional forces, wind effect) and load spectrum determine the maximum load: SM...

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EPS series catalog-11

Selection & verification Radial load verifications Verify that the radial load on the gear reducer output pinion shaft is less than the reference value Fr2 FEM for the chosen gear reducer Verifications Verifications M2 required ∙ KA ∙ 2000 Radial load Radial load ≤ is FEM Verifications Verifications thatloadradial load on the gear reducer output pinion shaftFr2 less than thevalue Fr2 FEM for the chosenthe chosen gear red Verify that Verify the radial the on the gear reducer output pinioncosα is less than the reference reference value Fr2 FEM for gear reducer; Dp ∙ shaft Radial load Radial load...

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EPS series catalog-12

Data and performance summary 007A Sizes EPS series Slewing Drives

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EPS series catalog-13

Main dimensions Sizes 007A (006A, 004A) H - Front fixing flange output support R - Double pilot extended output support, with flange Pinion code Output type case hardened and ground steel case hardened and ground steel case hardened and ground steel through hardened steel through hardened steel through hardened steel through hardened steel through hardened steel case hardened and ground steel through hardened steel case hardened and ground steel case hardened and ground steel through hardened steel Integral pinion Loose pinion EPS series Slewing Drives

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EPS series catalog-14

Data and performance summary 015A Sizes EPS series Slewing Drives

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EPS series catalog-15

Main dimensions Sizes 015A (012A, 009A) H - Front fixing flange output support R - Double pilot extended output support, with flange Pinion code Integral pinion Loose pinion Output type case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and ground steel through hardened steel case hardened and ground steel case hardened and ground steel case hardened and ground steel case hardened and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.