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Mixing Moves Osmosis Technology Forward

Mixing Moves Osmosis Technology Forward

Mixing Moves Osmosis Technology Forward

Product catalog summary
Introduction
U.S. soldiers in Iraq utilized a forward-osmosis membrane technology to obtain drinking water from urine, developed by Hydration Technologies (HTI). This innovation was crucial for survival in the desert when supply lines were disrupted.

Forward Osmosis Technology
Forward osmosis (FO) is a filtration method that does not require energy or mechanical parts, making it ideal for crisis situations. Unlike traditional filtration systems, FO does not clog easily and can handle turbid water. The process involves water diffusing through a membrane into a bag containing a sports-drink powder, leaving impurities behind.

Membrane Development
The key to FO's success is the membrane, which is hydrophilic and efficiently allows water to pass through while rejecting impurities like bacteria and viruses. HTI's membrane is a composite with an ultrathin FO layer, microfilter, and fabric backing, providing strength and effective filtration.

Mixing Technology
HTI required a mixer to create the membrane material. A triple-shaft mixer, the Ross VersaMix, was used to achieve the necessary consistency and cost-efficiency. This mixer combines a slow-speed anchor agitator, a high-speed disperser, and a rotor/stator high-shear mixer, allowing for intense shear and versatile mixing capabilities.

Conclusion
The triple-shaft mixer enabled efficient production of the membrane, reducing processing time from six to two hours. HTI plans to expand the application of this technology beyond military use to industries like homeland security and maritime.
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Catalog excerpts

Mixing Moves Osmosis Technology Forward-2

Triple-shaft mixer to the rescue After a long development period, the HTI team was close to success, but needed a mixer that could create the membrane material and meet consis- tency and cost-efficiency goals. The multistep process first requires aggressive cellulose grinding, fol- lowed by continued dispersion and dissolution as numerous other ingre- dients are added to a casting solution.We knew that a single-shaftmixer ӗ even one equipped with multiple disperser blades could not handle the job. So, my first impulse was to test a dual-shaft mixer,ה says Steve Peterson, P.E., and senior project...

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Mixing Moves Osmosis Technology Forward-4

CP CP ,April, p. 31).With a dual-shaft mixer, the initial phase producedӑgel balls that resisted wetting out and dispersion,Ҕ Peterson says. But with the triple-shaft mixer ӗ thanks to the intense shear that the rotor/stator mixer applies the gel balls dissipate very quickly. At that point in the cycle, we turn off the high-shear mixer and proceed with only the high-speed disperser and the anchor agitator.ה The batch was complete in two hours, compared with the six-hour cycle that a dual-shaft mixer required.Today, HTI operates with a 40-gal. VersaMix in full-scale production, while a 2-gal....

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