1. Catalogs
  2. ROSS EUROPA
  3. Valve Installation & Service Manual

Valve Installation & Service Manual

Valve Installation & Service Manual
1 / 12 PagesView full catalog

Valve Installation & Service Manual

Product catalog summary
Valve Installation & Service Manual Overview
This document serves as a comprehensive guide for the installation, maintenance, troubleshooting, and repair of ROSS Controls pneumatic valves, focusing on single-element poppet and spool valves. It aims to ensure proper valve operation and longevity.
Installation Notes
Proper installation by trained personnel is crucial. Key points include ensuring a clean air supply with a 5-micron air filter, avoiding air supply restrictions, and ensuring the correct electrical supply voltage. The document emphasizes the importance of correct pilot pressure and provides guidelines for pipe installation.
Maintenance
Regular maintenance by experienced personnel is recommended. This includes using clean air, checking lubricator supply rates, and ensuring electrical contacts are in good condition. The document advises on compatible lubricants and provides cleaning instructions for valves.
Troubleshooting
The manual includes a troubleshooting chart that lists common valve symptoms, possible causes, and corresponding repair procedures. It advises checking all system components before disassembling the valve to avoid unnecessary work.
Repair Procedures
Detailed repair procedures are provided for various issues such as damaged seals, varnish deposits, and damaged gaskets. The document stresses the importance of using compatible lubricants and following lock-out/tag-out procedures during repairs.
Additional Information
The manual references additional service information available from ROSS, including service kits and master catalog pages for specific valve models. It also provides a list of compatible lubricants from various manufacturers.
Warranty
The document concludes with warranty information, emphasizing the importance of following the guidelines provided to ensure warranty coverage.
Warranty Overview
ROSS provides a one-year warranty from the purchase date, covering defects in materials and workmanship. The warranty is limited to repair, replacement, or refund at ROSS's discretion, contingent on the product being returned freight prepaid and found defective upon examination. Misuse, improper maintenance, or modifications void the warranty.
Exclusions and Disclaimers
The warranty excludes all other expressed or implied warranties, including merchantability or fitness for a particular purpose. ROSS disclaims responsibility for compliance with governmental safety or health regulations and is not liable for incidental or consequential damages from warranty breaches or product misuse.
Contact Information
The document provides contact details for ROSS offices in Germany, Japan, the UK, China, India, and Brazil, including addresses, telephone, and fax numbers.
See more

Catalog excerpts

Valve Installation & Service Manual-1

Sol C C1C2 P Holding Pressure V1 V2 Sol ASol B L-O-X ί́ Valve >

 Open the catalog to page 1
Valve Installation & Service Manual-4

Pneumatic equipment should be installed only by personstrained and experienced in the installation of such equip-ment. Operating Pressures and Temperatures: Maximum andminimum operating pressures and temperatures are speci- fied for each type of valve. Staying within these limits con-tributes to longer valve life and proper operation. If you mustexceed these limits, consult ROSS for advice on such ser- vice. Air lines: Before installing a valve in an existing system,the air lines must be blown clean of all contaminants whichmay be in the system. It is recommended that a 5-micronair filter be...

 Open the catalog to page 4
Valve Installation & Service Manual-8

Varnish DepositsReturn Spring Figure 6- Precision Finished Stainless Steel SpoolValve Body for Base Mounting > BROKEN RETURN SPRING A broken return spring on a spool valve (see Figure 6) cancause the spool to remain in an actuated position, or to be onlypartially returned. In the latter case, several abnormal flow patternsmay result depending on the valve configuration. If a spool valve has anormal flow pattern only in an actuated position, a broken return springis the most likely cause of the trouble.A broken return spring on an inline poppet valve is less likely to preventclosing of the inlet...

 Open the catalog to page 8
Valve Installation & Service Manual-9

CYLINDER LEAKS See figure 10. Four-way valves sometimes blow to ex-haust because of leaking packings in the work cylinderconnected to the valve. Before looking for faults in the valve, checkthe cylinder for leaks. In the following steps, take appropriate safetyprecautions because both the valve and the cylinder will be actu-ated. > PILOT SECTION - DIRTY OR DAMAGED INSERT Turn off electrical power to valve. Shut off the air supplyand exhaust air in the system. Follow appropriate lock-out/tag-out procedures. Disassemble the pilot section. For pilotsshown in Figure 7 or 8, remove pilot insert. Check...

 Open the catalog to page 9
Valve Installation & Service Manual-10

Figure 11- Pilot Section of Valves for Size 1.5 andISO Bases Figure 12- Flow Control Valve > UNDERSIZE OR PLUGGED SILENCER An undersize silencer, or one that is partiallyplugged,restricts the exhaust flow. The resulting back pressurecan cause erratic motion of poppet valve elements and/or cylin-ders. Remove silencer to see if valve performance is improved.Clean silencer and verify that it is of adequate size. Do not reinstallan undersize silencer. Install cleaned or larger size silencer andcheck valve performance again. FLUCTUATING AIR PRESSURE If a valve with a timed sequence adaptor suffers...

 Open the catalog to page 10
Valve Installation & Service Manual-12

ROSS CONTROLSROSS CONTROLSROSS CONTROLSROSS CONTROLSROSS CONTROLS > ήή P.O. Box 7015Troy, Michigan 48007 U.S.A. Telephone (00) 1-248-764-1800 Fax (00) 1-248-764-1850 www.rosscontrols.com In the United States: Customer Service: 1-800-GET-ROSS Technical Service: 1-800-TEK-ROSSROSS/FLEX ή Service: 1-888-ROSS-FLX ROSS EUROPA GmbH ROSS UK Ltd. > Robert-Bosch-Stra βββββ e 2D-63225 Langen, Germany Telephone (011) 49-6103-7597-0 Fax (011) 49-6103-7469-4 St. James Road, BrackleyNorthamptonshire NN13 7XY United Kingdom Telephone (011) 44-1280-706668 Fax (011) 44-1280-705630 ROSS ASIA K.K. > 10209-5 Tana,...

 Open the catalog to page 12

All ROSS EUROPA catalogs and technical brochures

  1. E505E

    16  Pages

  2. E-RE-08

    68  Pages

  3. E620D

    20  Pages

  4. E481

    5  Pages

  5. D385B

    30  Pages

  6. E425F

    29  Pages

  7. Pinch Valves

    9  Pages

  8. E104

    110  Pages

  9. E372A

    20  Pages

  10. E485

    20  Pages

  11. Series W65

    5  Pages

  12. Series D21

    2  Pages

  13. Series D27

    3  Pages

  14. E200

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.