Series 80 and 84 SAE Std
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• Manufacturers ofPremium Pneumatic Controls since 1921 •

Stainless Steel Spool & Sleeve- SAE 80 Series BENEFITS • Extremely long service life • High cycle rates • Fast response • Use as 2-, 3-, 4-, or 5-way selector valve • No seals to wear out • Very low maintenance Stainless steel spools move on an extremely thin film of air in the micro-inch clearance between spool and sleeve. FEATURES • Low shifting forces • No wearing contact • Balanced spool • Mechanical detents • Full 5-port design • 2 or 3-position types • No dynamic seals APPLICATIONS • On high-speed machines • In food processing • In dual-pressure circuits • As little as 15 psi (1 bar)...

ROSS Valves for SAE Bases The SAE Standard Interface, though originally developed by U.S. auto companies in the early 1970s, has quickly gained wide acceptance throughout the industry. Due to the design's ruggedness and high-flow characteristics, the Society of Automotive Engineers (SAE) established it as a new standard. This ensures that valves designed to fit the SAE interface will be interchangeable, regardless of manufacturer. In practical terms, the user can change from one brand of valve to another without changing installed bases or manifolds. ROSS valves are available in SAE sizes...

MANUAL OVERRIDES Each solenoid pilot has a non-locking override button for manual actuation of the valve. For Size 500 valves, locking buttons and extended buttons are also available. See page 9. VALVE RESPONSE TIME Average response constants for each valve are listed in the charts on pages 4 thru 6. These constants, designated M and F, can be used to determine the amount of time required to fill or exhaust a volume of any size by using the following formula: Valve Response Time (msec) = M + (F • V) SERIES 80 Spool Valve Construction The matched spool and sleeve used in each of these valves...

Series 80 Spool & Sleeve Valves for SAE Bases 5/2 Spool Valves SAE Size 125 Single or Double Solenoid SAE Size 250 Single or Double Solenoid SAE Size 500 Single Solenoid Valve Model Numbers (Base not included) SAE Chrysler Wired 5-pin Chrysler Wired 5-pin Ford Wired 5-pin Chrysler Wired 5-pin Ford Wired 4-pin Size micro-connector micro-connector mini-connector mini-connector Hardwire micro-connector (120 volts / 60 Hz) (24 Volts DC) (all voltages) (all voltages) (24 Volts DC) SAE Size 500 Double Solenoid Note: For wiring diagrams, see page 3. S ingle Solenoid Pilot Valves Single Solenoid...

Series 84 Poppet Valves for SAE Bases Series 84 Poppet Valves A SAE Size 125 Single or Double Solenoid SAE Size 250 Single or Double Solenoid B Single Solenoid SAE Size 500 Single Solenoid Double Solenoid Valve Model Numbers (Base not included) SAE Size 500 Double Solenoid Chrysler Wired 5-pin Chrysler Wired 5-pin micro-connector micro-connector (120 volts / 60 Hz) (24 Volts DC) Ford Wired 5-pin mini-connector (all voltages) Chrysler Wired 5-pin mini-connector Hardwire (all voltages) Ford Wired 4-pin micro-connector (24 Volts DC) S ingle Solenoid Pilot Valves Double Solenoid Pilot Valve...

Sub-Bases for Series 80 & 84 SAE Valves Side-Ported Sub-Base Number *NPT threads. For SAE threads, consult ROSS. 1/8 external pilot supply port X SAE Size 250 Port EA (exhaust) Sub-Base Number *NPT threads. For SAE threads, consult ROSS. *NPT threads. For SAE threads, consult ROSS. 1/8 external pilot supply port X 0.32 (8) Sub-Base Number Port P (inlet) C L Port EB (exhaust) 1/8 external pilot supply port X

Manifolds for Series 80 & 84 SAE Valves SAE Size 125 Manifold Stations Dimensions: inches (mm) 0.28 (7) dia. (2 places) 2.06 (52) Port Sizes* Station A, B P, EA, EB Number 580K91 1/4 3/8 3/8 581K91 3/8 4.50 (114) 5.10 (130) 1/8 External pilot supply port X (both sides) *NPT threads. For SAE threads, consult ROSS. Each manifold station is supplied with all necessary seals and hardware for assembly. End plates are not required with these manifolds. Each station has all ports threaded to accept piping. Blanking Plate: For manifold stations not occupied by a valve, blanking plates are...

Manifolds for Series 80 & 84 SAE Valves SAE Size 500 Manifold Stations Dimensions: inches (mm) 0.40 (10) dia. (2 places) *NPT threads. For SAE threads, consult ROSS. Port B (outlet) Each manifold station is supplied with all necessary seals and hardware for assembly. End plates are not required with these manifolds. Each station has all ports threaded to accept piping. 1/8 External pilot supply port X (both sides) Port EB (exhaust) Blanking Plate: For manifold stations not occupied by a valve, blanking plates are available. These plates block the unused air passages. Order by part number...

Accessories Interposed Regulators Both single and dual interposed regulators are available for SAE sizes 125 and 250. Dual pressure regulators allow the pressure at each outlet port to be set independently. A regulator is sandwiched between the valve and sub-base or manifold station and the valve is then bolted through the regulator to the sub-base or manifold station with the longer bolts provided. Use dual pressure regulators with 80 Series valves only. When using dual pressure regulators, the valve must be externally piloted. Single pressure regulators supply the same regulated pressure...

Cautions PRE-INSTALLATION or SERVICE 1. Before servicing a valve or other pneumatic component, be sure that all sources of energy are turned off, the entire pneumatic system is shut off and exhausted, and all power sources are locked-out (ref: OSHA 1910.147, EN 1037). 2. All ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. Because any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must...

GLOBAL Reach with a LOCAL Touchsm ROSS CONTROLS ROSS SOUTH AMERICA Ltda. Troy, MI., U.S.A. Telephone: + 1-248-764-1800 Fax: + 1-248-764-1850 In the United States: Customer Service: 1-800-GET ROSS (438-7677) Technical Service: 1-888-TEK-ROSS (835-7677) www.rosscontrols.com São Paulo, Brazil CEP 09725-020 Telephone: + 55-11-4335-2200 Fax: + 55-11-4335-3888 Email: vendas@ross-sulamerica.com.br Saint Ouen, France Telephone: + 33-01-49-45-65-65 Fax: + 33-01-49-45-65-30 Email: dimafluid@dimafluid.com www.dimafluid.com ROSS EUROPA GmbH Langen, Germany Telephone: + 49-6103-7597-0 Fax: +...