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Safety-Related Products

Safety-Related Products
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Safety-Related Products

Product catalog summary
Total Machine Safety
This section introduces a fully-integrated safety system for machines, emphasizing the importance of both electrical and mechanical components. It highlights the need for understanding global safety standards and the benefits of incorporating safety into machine design.
Lockout/Tagout (LOTO)
Details procedures and components necessary for effective lockout/tagout systems, including the use of L-O-X® valves for pneumatic energy isolation. Specifications for various models are provided, emphasizing features like fluorocarbon seals, large exhaust ports, and pressure verification options.
Soft Start Lockout/Tagout
Discusses the combination of L-O-X® valves with EEZ-ON® functions to ensure gradual re-application of pneumatic pressure, preventing rapid equipment movement at startup. It includes model specifications and emphasizes manual and solenoid operation options.
Air Dump/Release and Energy Isolation
This section covers the importance of rapid pressure release and energy isolation in safety systems, detailing the features of stainless steel L-O-X® valves and their suitability for wash-down applications.
Safety Training Program
ROSS offers an eight-hour training program on machine safety, covering standards, risk assessment, and the integration of safety devices. The program is accredited for 0.8 CEUs and aims to provide a comprehensive understanding of machine safeguarding.
Additional Safety Solutions
ROSS provides various safety-related solutions, including pre-assembled wiring kits, control reliable hydraulic double valves, and safety clamping devices. The document also mentions the availability of a Fluid Power Safety Risk Locator Program and a comprehensive book on fluid power safety for machine guarding.
Specifications
The document provides technical specifications and guidelines for various ROSS CONTROLS® products, focusing on energy isolation and valve systems. It includes details on model numbers, port sizes, CV values, and specific applications.
Product Features
  • DM2® Series E: Features rapid response time, dynamic monitoring, and memory. Not suitable for power press clutch/brake applications.
  • DM1 Series E: Similar features to DM2® with dynamic memory and electrical reset valve.
  • Air Entry Packages: Include pre-engineered panel-mounted designs with options for filters, regulators, and lubricators.
  • 3/2 Normally Closed Sensing Valve: Provides electrical feedback and is constructed for minimal leakage and dirt tolerance.
Standards and Compliance
  • Products are designed to meet ISO 13849-1:2006 Category 3 and 4 PL e applications, with some approvals pending.
  • Compliance with EN 954-1, ISO 13849-1, and AS4024-1 standards is noted for certain models.
Recommendations
  • Do not use these products in power press clutch/brake applications.
  • Consult ROSS for M12 connectors and specific voltage requirements.
Additional Information
  • Wiring kits and accessories are available, with further details on pages 19 to 23.
  • Sistema library data is available for certain models.
  • Refer to specific brochures (e.g., NPS007, NPS015) for more detailed information.
Specifications and Kits
The document outlines various wiring kits and connectors for valves, including J-Box kits with M12-DIN and M12-M12 connectors, pre-assembled wiring kits, and specific kits for the SV27 Sensing Valve. These kits are available in different lengths and configurations to suit various applications. The document also mentions an Outlet Port Pressure Monitoring kit for integrating pressure switches with J-Box kits.
Safety and Control Solutions
ROSS CONTROLS offers a range of safety solutions, including control-reliable hydraulic double valves and pneumatic safety modules like the DM2® Series, which meet global safety standards such as ISO 13849-1. These products are designed for applications in bending, trimming, and cutting machines, among others.
Productivity and Energy Efficiency
The document discusses the benefits of single-point lockout systems for improving productivity and safety. It highlights the efficiency of ROSS L-O-X® valves in reducing lockout times compared to traditional ball valves. Additionally, the ROSS EnergySaver® valve is mentioned for its ability to reduce compressed air costs by adjusting pressure during non-critical operations.
Technological Advancements
ROSS/FLEX® has expanded its capabilities with the new Dale Series, offering manifold solutions that reduce assembly time and space requirements. The document also emphasizes the importance of minimizing leaks in pneumatic systems to save energy.
Safety Standards and Compliance
The document references various safety standards applicable to air systems, such as ANSI, OSHA, and ISO standards, and highlights the importance of compliance for machine safety. ROSS provides a safety product data library compatible with the SISTEMA software tool for evaluating machine applications.
Conclusion
ROSS CONTROLS emphasizes the importance of integrating safety-rated components throughout control systems to ensure overall safety and compliance with international standards. The document provides detailed information on available products and solutions to enhance machine safety and efficiency.
Introduction to Machine Safeguarding
The document emphasizes the importance of sound workplace safety practices to minimize risks to machine operators, maintenance technicians, and company assets. It acknowledges that zero risk is unattainable but provides guidance on minimizing risks through machine safeguarding.
Control Integrity
The document highlights the need to evaluate the entire system, not just the electrical portion, to minimize risk exposure. It references several standards (ISO 13849-1:2006, ANSI/ASSE Z244.1-2003, ANSI/PMMI B155.1-2006) that define control systems, including input, sensing, interlock devices, and output devices like pneumatic and hydraulic valves. Key requirements for machine safeguarding systems include functional redundancy, fault monitoring, safe position return, and specific reset functions.
Control Reliability
Control reliability is categorized under ISO 13849-1/EN954-1 standards, with Category-3 and -4 ensuring safety functions are maintained despite faults. The document discusses the complexity of achieving control reliability with fluid power compared to electrical controls, emphasizing the need for redundancy and monitoring to prevent unsafe conditions.
Energy Isolation
Lockout/tagout (LOTO) procedures are crucial for safety, requiring all energy to be dissipated before entering a protected area. The document outlines requirements for energy-isolation valves, including secure lock attachment, accessibility, and verification of energy dissipation.
Alternative Lockout Methods
Alternative methods of controls are discussed as cost-saving measures for routine tasks, emphasizing the need for risk assessment and control reliability. These methods simplify lockout processes and may not require complete energy removal, which can be beneficial in certain scenarios.
Risk Reduction
The document stresses the importance of risk assessment, involving both machine manufacturers and users. It outlines different degrees of risk reduction and highlights areas commonly considered during assessments, such as hydraulic accumulator dump valves and pilot-operated check valves.
Design Standards and Certifications
ROSS valves are designed to meet global standards (CSA, Australian AS, EN, ISO, OSHA, ANSI, CE) and can be certified by authorities like UL, CSA, TUV, and BG. The document encourages visiting ROSS Controls' website for detailed technical information.
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Catalog excerpts

Safety-Related Products-1

The Guiding Light to Pneumatic Machine Safeguarding Complete Your System with ROSS CONTROLS® Safety-Related Products

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Safety-Related Products-2

Where Does Your Safety System End? A Complete Safety System should always include all of the components (both electrical and mechanical) – not just the electrical SAFETY INFORMATION AND TRAINING Fluid Power Safety for Machine Guarding Book (order A10264) • Over 50 pages of information providing an overview of topics related to the safe application of uid power in industrial applications • Topics include Control Integrity, Control Categories, LOTO, Alternative LOTO, Risk Assessment, Risk Assessment as Related to Fluid Power, Clutch/Brake Controls for Mechanical Stamping Presses, Understanding...

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Safety-Related Products-3

ROSS CONTROLS and concern for machine safety: the two go hand-in-hand ROSS has been designing and supplying the “industry standards” of safety products for pneumatic energy isolation (LOTO) and control reliable double valves for the metal-forming industry for clutch/brake applications and the general manufacturing sector for decades. Originally pioneered by ROSS before Federal and State Occupational Safety and Health Administrations (OSHA) existed, ROSS designed and supplied valves for energy isolation and mechanical press clutch/brake control valves that were later widely recognized as aids...

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Safety-Related Products-4

Lockout / Tagout Pneumatic Energy Isolation for LOTO L-O-X® Valves (Lockout and Exhaust) Lockout / Tagout Fluorocarbon slipper seals for easy shifting, even after long periods of inactivity Easily identied by yellow body with red handle Integrated sensing port for pressure verication - see page 19 for verication accessories Lockable only in the OFF position Large exhaust port exceeds inlet size for rapid release of pressure Simple push/pull of the large red handle provides positive direct manual operation Sizes 1/4 and 3/8 Model Number* Port Size In-Out Exhaust * NPT port threads. For BSPP threads,...

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Safety-Related Products-5

Lockout / Tagout Pneumatic Energy Isolation for LOTO Stainless Steel L-O-X® Valves • • • • • • • • • • Corrosion-resistant 316 Stainless Steel construction Reliable Fluorocarbon seals withstand contaminant ingression Easily identied by unique shape Self-draining, washdown suitable design Trusted L-O-X® performance Lockable only in the OFF position Large exhaust port for rapid release of pressure Standard pressure sensing port with optional pressure switch or visual indicator Simple push/pull of the large handle provides direct manual operation Pressure sensing port allows installation of either...

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Safety-Related Products-6

Lockout / Tagout Modular L-O-X® Air Entry Combination L Lockout Valve with Integrated Filter/Regulator Lockout / Tagout Filter and regulator consolidated into a single space-saving assembly Modular mounting for easy servicing Internal automatic drain; optional manual drain or oat drain (metal bowl only) Reverse ow, self-relieving piston-type regulator; non-relieving optional Tamper-resistant pressure setting Has a visible indicator of pressure release (verication port) Only lockable in the off position Has a full size exhaust port (equal to or larger than supply) Easy to operate (positive push/pull...

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Safety-Related Products-7

Soft Start Lockout / Tagout Energy Isolation with Soft Start for LOTO Combination L-O-X® Valve with EEZ-ON® Function • • • • • • • Easily identied by blue handle Gradual re-application of pneumatic pressure prevents rapid equipment movement at startup Lockable only in the OFF position Large exhaust port exceeds inlet size for rapid release of pressure Positive action (2 positions only) Simple push/pull of the large blue handle provides positive direct manual operation Integrated sensing port for pressure verication - see page 19 for verication accessories Model Number* Y1523B3102 Y1523B4102 Y1523B5112...

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Safety-Related Products-8

Control Reliable Energy Isolation DM1 Series E Size 2 3/2 Double Valve with Dynamic Monitoring Rapid response time to minimize stopping time Self-contained dynamic monitoring system Status Indicator switch for valve condition (ready to run) feedback Highly contaminant tolerant poppet construction Line mounted Do not use in power press clutch/brake applications. * NPT port threads. For BSPP threads , replace “N” in the model number with a “D”. ** Insert voltage code: “A” = 24 volts DC, “B” = 110 volts AC, “C” = 220 volts AC, “D” = 12 volts DC; M12 connectors available, consult ROSS. (approval...

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Safety-Related Products-9

Electrical / Pneumatic Energy Isolation (LOTO) Air Entry Package with Control Reliable Energy Isolation Category 3 with Modular L-O-X® and DM1 Series E Pre-engineered panel-mounted design with air entry with: lter and regulator “FR”, or lter, regulator and lubricator “FRL” Includes DM1 Series E Double Valve with Monitoring Do not use in power press clutch/brake applications. Pressure Switch not shown Port Size CV In Out In-Out Out-Exh. 1/4 3/8 1/4 3/8 Dimensions (inches/mm) Length Width Depth Electrical / Pneumatic Energy Isolation (LOTO) * NPT port threads. Specify voltage and hertz when ordering,...

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Safety-Related Products-10

Air Dump / Release Electrical / Pneumatic Energy Isolation (LOTO) Control Reliable Energy Isolation DM2® Series C Sizes 4, 8, 12, 30 3/2 Double Valve with Dynamic Monitoring and Memory • • Rapid response time to minimize stopping time Dynamic memory of abnormal function retains lockout condition and this prevents unintentional reset with removal of air or electricity Electrical reset valve Status Indicator switch for valve condition (ready to run) feedback Self-contained dynamic monitoring system requires no additional valve monitoring controls Highly contaminant tolerant poppet construction...

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Safety-Related Products-11

3/2 Normally Closed Sensing Valve • • • • Senses internal position & state Electrical feedback via DPST switch ( Double-Pole Single-Throw) Directly operated safety-rated force-guided positive-break status switch (DPST) Poppet construction for near zero leakage & dirt tolerance Solenoid Pilot Controlled Model Number* SV27NC305407PSAA1A** SV27NC305507PSAA1A** SV27NC305607PSAA1A** Pressure Controlled Port Size CV Model Number* In–Out Exhaust In-Out Out-Exh. SV27NC305405ASAA SV27NC305505ASAA SV27NC305605ASAA * NPT port threads. For BSPP threads, replace “N” in the model number with a “D”. ** “1A”=120...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.