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Press Industry Solutions

Press Industry Solutions
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Press Industry Solutions

Product catalog summary
Overview: The document provides comprehensive details on pneumatic controls and solutions for the press industry, focusing on ROSS CONTROLS' components and systems. It covers specifications, features, applications, and compliance with safety standards.
Specifications: Standard specifications include ambient/media temperature ranges (40° to 175°F), body materials (aluminum), and pressure ratings. High-capacity filters and solenoids are detailed, with specific power consumption and temperature ranges.
Procedures and Applications: The document describes pneumatic press applications such as die clamping and clutch/brake systems. It highlights the use of SERPAR® and DM2® double valves for safety and efficiency.
Norms and Standards: Emphasis is placed on compliance with OSHA safety standards, particularly for lockout/tagout procedures. L-O-X® valves are specified for energy isolation.
Recommendations: Recommendations include using high-strength polycarbonate filter bowls with steel shatterguards and specific silencers and pressure switches for optimal performance.
Key Features: Features include inline mounting, high-flow capacity, and various port sizes. The L-O-X® valves are noted for ease of operation and maintenance.
Tables and Graphs: Tables list model numbers, dimensions, and flow capacities. Graphs illustrate flow rates and pressure drops, aiding component selection.
Air Distribution Systems: Various supply headers with configurations like regulators and L-O-X® valves are available. Specifications include temperature and pressure ranges.
Counterbalance System: Integrates air valve technology with electrical controls to maintain counterbalance pressures, reducing shock loads and enhancing safety.
Automatic Counterbalance Models: Models feature fill-dump capabilities and remote manual adjustment circuits, interfacing with controls to maintain pressure.
General Features: Supply headers have auxiliary ports and stackable modules, offering reduced engineering costs and energy savings.
Valve Specifications: Details on control valves and solenoids, including butterfly control valves and die clamping modules, with standard voltages and power consumption.
Procedures and Installation: Installation options include pre-mounted and pre-wired configurations, with instructions for ordering transducers and cords.
Standards and Norms: Valves adhere to ANSI mounting standards, with options for ISO 5599/II valves.
Recommendations and Best Practices: Use filtered air with a 5-micron filter and Teflon back-up rings on pistons for optimal performance.
Key Features and Accessories: Features include dynamic monitoring, status indicators, and silencers. Accessories like electrical cords and transducer kits are available.
Data and Measurements: Provides dimensions, weights, and CV values for valve models, with schematic diagrams for clarity.
Technical Specifications: Covers electrical connections, temperature ranges, flow media, and inlet pressure for various valve sizes.
Check Valves: Self-actuating check valves allow free air flow in one direction, with female pipe threads for various port sizes.
MUFFL-AIR® Silencers: Reduce exhaust noise levels with minimal back pressure, available with male and female pipe threads.
Ball Valves and Gauges: Describes ball valves with chrome-plated balls and liquid-filled gauges with dual scale.
Pressure Switches and Transducers: Details pressure switches with high shock resistance and set point stability, housed in NEMA enclosures.
Installation and Maintenance Cautions: Emphasizes turning off energy sources before servicing and ensuring proper filtration and lubrication.
Warranty Information: ROSS products have a one-year warranty, with a seven-year warranty for filters, regulators, and lubricators.
Global Reach: ROSS distributors are available worldwide for product selection and support, with regional contact information provided.
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Catalog excerpts

Press Industry Solutions-1

Press Industry Solutions Lösungen für die Pressenindustrie プレス・インダストリー・ソリューション Soluções para Prensas 锻压工业解决方案 • Manufacturers of Premium Pneumatic Controls since 1921 •

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Press Industry Solutions-2

Pneumatic Press Applications BLOW DOWN AUTO 2 AUX. OUTLET DIE CLAMPING MECHANICAL DEVICES AIR PREP. & LOCKOUT FLYWHEEL BRAKE DOUBLE VALVE

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Press Industry Solutions-3

Table of Contents Main Air Entry High Capacity Filters (pg. 4) Zentrale Lufteinspeisung メインエアーエントリー High Capacity Regulators (pg. 5) eq[; gok izos”k Entrada Principal de Ar 主进气口 Standard Size 12 - 3/4” Port (pg. 8) Luftverteilung エアーディストリビューション Standard Size 20 - 1” Ports (pg. 9) gok forj.k Distribuição de Ar 气流分配 Automatic Systems Automatische Systeme 自動化システム Lopkfyr iz.kkfy;kW Sistemas Automáticos Automation Valves Automatisierungsventile オートメーションバルブ Lopkfyr okYo Válvulas para Automação Economy Size 8 & 12 - 1/2” to 3/4” Ports (pg. 10 - 12) Counterbalance (pg. 13 - 14) Die Cushion (pg. 15)...

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Press Industry Solutions-4

High-Capacity Filters Filter • フィルター • Ports: 3/4 & 1 Flow to 275 scfm Ports: 11/4, 11/2, & 2 Flow to 1000 scfm • FEATURES: • Inline mounting • High-strength polycarbonate plastic filter bowl with steel shatterguard; optional metal bowl with clear nylon sight glass • Internal automatic drain; optional manual drain or external automatic drain • NPTF port threads; optional SAE or BSPP threads A C ISO Symbols Filter Manual Drain With automatic external drain, dimension B is increased by 8.0 inches (203 mm), and weight is increased by 2.56 pounds (1.16 kg). †† Plastic bowls include metal bowl guard....

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Press Industry Solutions-5

High-Capacity Regulators Regler • レギュレーター • Ports: 11/2, 2 & 3 Flow to 4000 scfm Self-Relieving Manual Knob * Dome removal clearance: add 0.63 (16). ** Cap removal clearance: add 0.65 (16.5). † Less gauge. Regulators – Reverse Flow; Piston Type; Knob Port Size 3/4 1 11/4 11/2 D imensions inches (mm) A B* C** Depth † 4.4 (111) 6.1 (154) 2.4 (62) Self-Relieving Remote Pilot Port Dimensions inches (mm) Size A B C Depth † † Less gauge. Regulators – Remote Pilot; Piston Type Port Size 11/2 2 3 3 Model Number* 0 - 200 psi 5211B8027 5211B9007 5211B9008 – Nitrile Seals 5X00B9021 – Viton Seals *NPT threads,...

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Press Industry Solutions-6

Manual L-O-X® Valves Absperrventile • ロックアウトバルブ • Rkkysokyk okYo Válvulas de Fechamento e Exaustão • 安全锁定阀 Main Air and Auxiliary Pneumatic Lockout/Tagout ROSS manual L-O-X® energy isolation valves are generally used as the first valve in a line supplying compressed air to equipment. Each manual L-O-X® valve is equipped with a lockout function that immediately exhausts all downstream air into the atmosphere. Air can be shut off by pushing the red L-O-X® handle inward; downstream air is simultaneously exhausted through the L-O-X® exhaust port. OSHA compliance requires that the valve be padlocked...

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Press Industry Solutions-7

Piloted L-O-X® Valves Absperrventile • ロックアウトバルブ • Rkkysokyk okYo Válvulas de Fechamento e Exaustão • 安全锁定阀 Main Air and Auxiliary Pneumatic Lockout/Tagout MANUAL PILOT Y3 2 1 SOLENOID PILOT Operated just like the smaller manual L-O-X® valve. The position of the red handle indicates instantaneous full flow pressurizing or exhausting capability. **3 Inch L-O-X® Valve for Lockout Top View and Mounting Dimensions - inches (mm) 3.9 (99) B Manual Pilot - Model 3900A0829 Solenoid Pilot - Model 3900A0896 For coordinating silencers, see MUFFL-AIR® Silencers (model numbers 5500A4003, 5500A6003, 5500A8001...

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Press Industry Solutions-8

Air Distribution Luftverteilung • エアーディストリビューション• gok forj.k • Distribuição de Ar • 气流分配 Main Air Panel Applications Inlet Port 3/4 Outlet Port 3/4 Supply headers equipped with an auxiliary outlet 3/4” port Independent exhaust ports on circuit branches All inlet and outlet ports are 3/4” size Additional 1/4” port on outlet Modules (of like size) can be stacked to fit application – assembly hardware included Supply header with regulator. Outlet Dimensions inches (mm) Weight Height Width Length lb (kg) 7.34 (184) 8.7 (221) 3.2 (82) 4.0 (1.9) Supply header with regulator and check. Outlet Dimensions...

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Press Industry Solutions-9

Air Distribution Luftverteilung • エアーディストリビューション• gok forj.k • Distribuição de Ar • 气流分配 Main Air Panel Applications Inlet Port 11/4 Outlet Port 1 All inlet and exhaust ports are 11/4” size. Outlets are 1” size Additional 1/4” port on outlet Supply headers equipped with an auxiliary 1” outlet port Common exhaust port on circuit branches and headers Modules (of like sizes) can be stacked to fit application – assembly hardware included Supply header with regulator. Dimensions inches (mm) Weight Height Width Length lb (kg) 8.7 (221) 13.1 (332) 3.4 (86) 10.0 (4.6) Supply header with regulator and...

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Press Industry Solutions-10

Air Distribution Luftverteilung • エアーディストリビューション• gok forj.k • Distribuição de Ar • 气流分配 Main Air Panel Applications Supply headers equipped with auxiliary outlet 3/4” NPT or BSPP port Gauges shipped loose for field installation Modules can be stacked to fit application - assembly hardware included For circuits with valves and other options, consult ROSS Inlet Port 3/4 Outlet Port 1/2 MAS-H-N8-A (NPT) MAS-H-B8-A (BSPP) Supply header outlet. Dimensions inches (mm) Weight Height Width Length lb (kg) .2 (81.2) 2.8 (71) 3.8 (96.5) 3.0 (1.36) 3 Supply header with regulator. Dimensions inches (mm)...

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Press Industry Solutions-11

Air Distribution Luftverteilung • エアーディストリビューション• gok forj.k • Distribuição de Ar • 气流分配 Main Air Panel Applications Supply headers equipped with auxiliary outlet 3/4” NPT or BSPP port Gauges shipped loose for field installation Modules can be stacked to fit application - assembly hardware included For circuits with valves and other options, consult ROSS Inlet Port 3/4 Outlet Port 3/4 MAS-H-N12-A (NPT) MAS-H-B12-A (BSPP) Supply header outlet. Dimensions inches (mm) Weight Height Width Length lb (kg) 3.2 (81.2) 2.8 (71) 3.8 (96.5) 3.0 (1.36) Supply header with regulator. Dimensions inches (mm)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.