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ISO Valves and Serial Bus Communications with ROSS Modular I/O System

ISO Valves and Serial Bus Communications with ROSS Modular I/O System
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ISO Valves and Serial Bus Communications with ROSS Modular I/O System

Product catalog summary
Overview: The document from ROSS CONTROLS® provides comprehensive information on ISO valves and serial bus communication systems, including EtherNet/IP, ControlNet, PROFIBUS, DeviceNet, and CANopen. It highlights the importance of proper selection and usage to prevent hazards.
Specifications: Specifications for Series W66 valves are detailed, including sizes 00 (18mm) and 0 (26mm) with flow coefficients (Cv) of 0.55 and 1.1. Materials include PBT end caps, zinc-plated steel fasteners, aluminum valve bodies, and thermoset plastic coils. Operating pressures range from vacuum to 145 PSIG.
Serial Bus Systems: The document describes centralized and remote serial bus systems for ISO valves, featuring UL, C-UL, and CE certifications. Components include M23 and M12 modules, communication adapters, and I/O density per module.
Valve Features and Ordering: A guide to ordering Series W66 valves is provided, detailing options for 4-way 2-position and 3-position configurations, with various pilot and override options. Model numbers for different configurations and voltages (24 VDC and 120 VAC) are included.
Technical Information: Technical specifications cover solenoid ratings, power consumption, temperature ranges, and media requirements. Manifold and subbase kits, end plate kits, and accessories are also discussed.
Safety and Compliance: Emphasis is placed on safety, requiring users to meet all performance, safety, and warning requirements. Products are subject to change without notice.
Valve Specifications and Kits: Various valve sizes and corresponding part numbers for manual and air pilot bonnet assemblies are outlined, along with independent by-pass plates and standard sizes for valve to base gasket kits and body service kits.
Serial Bus System Overview: The system supports up to 63 I/O modules with 264 inputs and outputs, featuring modularity for easy replacement, auto device replacement, and built-in grounding. It is compatible with Series W66 & W65 ISO valves.
Communication Modules: Details on communication modules compatible with DeviceNet™, ControlNet™, EtherNet/IP™, and PROFIBUS DP™ are provided, each supporting specific voltage ranges and IP67 certification.
I/O Modules: A range of digital and analog I/O modules are available, supporting different connector types and voltage/current specifications, with features like optical isolation and surge suppression.
Network and Configuration Considerations: Guidance on selecting communication interfaces and configuring the Serial Bus system is provided, emphasizing the importance of network choice on system features.
Installation and Configuration: Detailed instructions for installing and configuring the Serial Bus system are included, highlighting the need for power extender modules and terminating modules in certain configurations.
Digital I/O Modules: Input and output modules with specific models and features are detailed, including nominal voltage, input delay time, and current ratings.
Analog I/O Modules: These modules support channel-level data alarming, scaling, diagnostics, and integer format, with features for over- and under-range detection.
Relay Output Module: Model RPSSTR4M12A includes 4 Form A (N.O.) relays with specific output delay time and contact resistance.
Valve Driver Module: Model RPSSV32A controls 32 digital outputs at 24VDC.
Power Supply Units: Units like RPSSCDM12A and RPSSSE24A provide power to the Serial Bus System, supporting up to 63 I/O modules with expansion power supplies.
Installation and Configuration: Modules can be configured in RUN mode, allowing changes during operation. Power distribution options include auxiliary 24VDC power supplies.
Cables and Accessories: Various cables and cordsets are recommended for connecting modules.
Specifications and Usage Conditions: ROSS products are designed for general industrial applications, with specific conditions that can affect product lifespan.
Polycarbonate Bowls and Sight Glasses: Intended for compressed air applications only, with precautions against exposure to certain conditions.
Routine Maintenance: Work areas should be kept clean, and all guards and shields must be in place.
Service and Replacement Intervals: Users must establish service intervals based on past performance and risk of failure.
Servicing Guidelines: Safety practices, including OSHA Lockout/Tagout procedures, must be followed before servicing.
Warranty: ROSS products are warranted for one year, with specific terms for Filters, Regulators, and Lubricators.
Contact Information: ROSS provides contact details for various global locations.
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Catalog excerpts

ISO Valves and Serial Bus Communications with ROSS Modular I/O System-1

ISO Valves and Serial Bus Communication Premium Pneumatic Controls Since 1921 EtherNet/IPTM

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-2

Standard Definitions 15407-1: Drop-cord Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 15407-2: Plug-in Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 5599-1: Drop-cord Standards for Sizes 1, 2, 3 5599-2: Plug-in Standards for Size 1, 2, 3 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from ROSS CONTROLS®, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users...

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-4

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). Communication Adapter ROSS CONTROLS®.

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-5

I/O - Centralized Configuration • Centralized Serial Bus system. • Pneumatics and I/O are in close proximity to one another. • I/O density per module = 8. 32 Output Valve Driver Module

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-6

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). Communication Adapter ROSS CONTROLS®. Terminating Base Module M23, 12-Pin Output Module

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-7

I/O - Remote Configuration M23, 12-Pin Cable • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed. • M23, 12-Pin output extension to remote valve island. • I/O density per module = 8.

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-8

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). M23, 12-Pin Cable Output to Other Devices Communication Adapter ROSS CONTROLS®.

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-9

I/O - Compartmentalized Remote Configuration • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. • M23, 12-Pin output extension to remote valve island. • Separate output and input clusters using a bus extender cable. • Separate output and input power using a power extension module. • I/O density per module = 8. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed. Terminating Base Module Power Extension Module

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-10

Materials of Construction • End Caps: PBT • Fasteners: Zinc Plated Steel • Valve Body: Aluminum • Coils: Thermoset Plastic Operating Pressure • Vacuum to 145 PSIG • Minimum Operating Pressure – 2-Position: 25 PSI – 3-Position: 35 PSI Ports • NPT and BSPP “G” Standard Manifolds • Terminal Block Wiring (Series W66, Size 0 Only) • Collective Wiring – 25-Pin, D-Sub – 19-Pin Round – 16 Point Terminal Strip – M23, 12-Pin – Serial Bus Field Bus Certification / Approval • Approved to be CE Marked • CSA / C-US Approved • NEMA 4 • IP65 • Manifold and Subbase Ports Meet ISO 1179 Specifications Solenoids...

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-11

Series W66 Valve Ordering Code W66 Basic Size Remote Pilot Solenoid Pilot Remote Pilot Normally Closed Non-Locking Overrides Solenoid Pilot Normally Open Plug-In (15407-2) Locking Overrides Single Non-Locking Overrides Drop Cord (15407-1) Locking Overrides Non-Locking Overrides Plug-In (15407-2) Locking Overrides * Be sure to choose Options from the correct list. For example, if a Function of 4-Way 2-Position is chosen, then only choose Options from the section listed for that function. See the light gray-shaded columns of the Function and Options lists. Double Non-Locking Overrides Drop Cord...

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-12

Plug-in, Series W66 (15407-2) Size 00 (18mm) & Size 0 (26mm) Common Model Numbers Single Solenoid Double Solenoid Series W66 Size 00 Series W66 Size 0 Remote Pressure Control Models Available (2 & 3-Position) – Consult ROSS Double Solenoid 3-Position Closed Center 3-Position Open Center 3-Position Power Center Series W66, Size 00 Open Center Power Center Power Center Closed Center Series W66 Size 00 Series W66 Size 0 Open Center Series W66 Size 00 Series W66 Size 0 ROSS CONTROLS®.

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-13

Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) The W65 Series has a base 5/2 Valves – Single Solenoid Pilot electrical connector which ISO Avg. Size CV Port Size Valve Model Number* *Valve dimensions on next page. B eliminates the need to disconnect wires to remove the valve. This eliminates dropcords, simplifies maintenance and connection to Serial Data Communication systems. For more information, request Bulletin 379B. 4 5/2 Valves – Double Solenoid Pilot ISO Avg. Port Valve Model Size CV Size Number* *Valve dimensions on next page. B 5/3 Valves – Double Solenoid Pilot ISO Avg. Port...

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-14

Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) 5/2 Valves – Single Remote Pressure Control Spring Return Avg. ISO Size CV Port Size Valve Model Number* *Valve dimensions shown below. 5/2 Valves – Double Remote Pressure Momentary Control ISO Size Avg. Port Valve Model CV Size Number* *Valve dimensions shown below. 5/3 Valves – Double Remote Pressure Control ISO Avg. Size CV Port Size Valve Model Number* Power Center Closed Center Open Center *Valve dimensions shown below. 14 POWER CENTER CLOSED CENTER OPEN CENTER OVERALL DIMENSIONS inches (mm) Type STANDARD SPECIFICATIONS: For valves...

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ISO Valves and Serial Bus Communications with ROSS Modular I/O System-15

Plug-in, Series W66 (15407-2) Size 00 & 0 Manifold / Subbase Kits Manifold and Subbase Kit Ordering Code Enclosures / Lead Length Manifold with 1/8 NPT Bottom / End Port Manifold with 1/8 BSPP Bottom / End Port Series W66, Size 0 Subbase with 1/4 NPT Side Ports Subbase with 1/4 BSPP Side Ports Subbase with 1/4 NPT Bottom / Side Port Subbase with 1/4 BSPP Bottom / Side Port Manifold with 1/4 NPT End Port Manifold with 1/4 BSPP End Port Manifold with 1/4 NPT Bottom / End Port Manifold with 1/4 BSPP Bottom / End Port Single Address Circuit Board with 32 Output Expansion Manifold with 1/8 BSPP End...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.