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ISO Valves and Serial Bus Communication

ISO Valves  and Serial Bus Communication
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ISO Valves and Serial Bus Communication

Product catalog summary
Overview: The document from ROSS CONTROLS® provides comprehensive technical specifications and guidelines for ISO valves and serial bus communication systems, including EtherNet/IP, ControlNet, PROFIBUS, DeviceNet, and CANopen. It emphasizes the importance of proper selection and use to prevent potential hazards.
Specifications: Detailed specifications for Series W66 valves are provided, including sizes 00 (18mm) and 0 (26mm) with flow coefficients (Cv) of 0.55 and 1.1. Materials include PBT end caps, zinc-plated steel fasteners, aluminum valve bodies, and thermoset plastic coils. Operating pressures range from vacuum to 145 PSIG.
Serial Bus Systems: The document describes centralized and remote serial bus systems for ISO valves, highlighting features such as UL, C-UL, and CE certifications. It details components like M23 and M12 modules, communication adapters, and I/O density per module.
Valve Features and Ordering: A comprehensive guide to ordering Series W66 valves is provided, detailing options for 4-way 2-position and 3-position configurations, with various pilot and override options. Model numbers for different configurations and voltages (24 VDC and 120 VAC) are included.
Technical Information: Technical specifications include solenoid ratings, power consumption, temperature ranges, and media requirements. Construction materials for different valve components are also covered.
Safety and Compliance: The document emphasizes safety, warning users about the risks of improper use. It lists certifications and approvals, including CE marking, CSA, NEMA 4, and IP65 ratings.
Accessories and Support: Additional sections cover available accessories, service and repair kits, and technical support for serial bus systems.
Ordering Codes: Comprehensive ordering codes for manifold and subbase kits are provided, specifying options for single and double address manifolds, as well as enclosures and lead length options.
Wiring and Connectors: Various wiring options are detailed, including automotive connectors and different pin configurations for solenoids. The document specifies the maximum number of solenoids that can be energized simultaneously.
Assembly Instructions: Instructions for assembling manifold systems are provided, emphasizing the importance of constructing manifold assemblies from left to right when looking at the cylinder ports.
End Plate Kits: The document describes end plate kits available for different sizes, including options for collective and non-collective wiring.
Valve Specifications and Assemblies: Various valve sizes and their corresponding part numbers for manual and air pilot bonnet assemblies are outlined, along with independent by-pass plates.
Serial Bus System and Communication Modules: The document describes the Serial Bus System, supporting up to 63 I/O modules with 264 inputs and outputs, compatible with various communication modules like DeviceNet™, ControlNet™, EtherNet/IP™, and PROFIBUS.
I/O Modules: Different types of I/O modules, including digital and analog inputs and outputs, are listed with specific part numbers and voltage requirements.
Network and Communication Considerations: Guidance on selecting the right communication interface module based on network requirements is provided.
Installation and Configuration Instructions: References to specific documents for installation instructions ensure proper setup and configuration of the Serial Bus System and its components.
Additional Components and Accessories: Various additional components like power extender modules, terminating base modules, and bus extender cables are mentioned.
Digital I/O Modules: Specifications for digital input and output modules with 8 sinking and sourcing inputs, and 8 sourcing outputs are provided.
Analog I/O Modules: These modules support channel-level data alarming, scaling, diagnostics, and integer format.
Relay Output Module: The RPSSTR4M12A module features 4 Form A relays with isolated outputs.
Valve Driver Module: The RPSSV32A module interfaces with the Serial Bus system to control 32 digital outputs at 24VDC.
Power Supply Units: Power supply requirements, including nominal input voltage and protection features, are outlined.
Configuration and Accessories: Guidance on selecting appropriate cables, cordsets, and power units for system assembly is provided.
Mounting and Layout: Instructions for placing modules in relation to power supplies are included.
Procedures: Installation and maintenance procedures are highlighted, stressing adherence to ROSS CONTROLS' published instructions.
Safety Guidelines: The document warns against improper selection or use of products, emphasizing fail-safe design and compliance with international standards.
Product Selection: Guidelines for selecting appropriate valves and FRLs are provided, focusing on flow rate, pressure, and temperature ratings.
Maintenance Instructions: A maintenance program is recommended to ensure product longevity and safety.
Technical Support: ROSS CONTROLS offers phone support and priority case handling for technical issues.
General Usage and Environmental Considerations: Products are designed for general industrial applications, with considerations for environmental conditions.
Lubrication and Compatibility: Compatibility with pneumatic components if synthetic oils are used is advised.
Routine Maintenance: Regular maintenance and manual system tests before automatic operation are recommended.
Service and Replacement Intervals: Establish intervals based on performance, standards, and risk of failure.
Servicing Guidelines: Follow safety practices, including OSHA Lockout/Tagout procedures.
Post-Service Testing: After servicing, test for proper function and leakage.
Warranty: Products are warranted for one year, except FRLs which have a seven-year warranty.
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Catalog excerpts

ISO Valves  and Serial Bus Communication-1

ISO Valves and Serial Bus Communication Premium Pneumatic Controls Since 1921 EtherNet/IPTM

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ISO Valves  and Serial Bus Communication-2

Standard Definitions 15407-1: Drop-cord Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 15407-2: Plug-in Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 5599-1: Drop-cord Standards for Sizes 1, 2, 3 5599-2: Plug-in Standards for Size 1, 2, 3 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from ROSS CONTROLS®, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users...

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ISO Valves  and Serial Bus Communication-4

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). Communication Adapter ROSS CONTROLS®.

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ISO Valves  and Serial Bus Communication-5

I/O - Centralized Configuration • Centralized Serial Bus system. • Pneumatics and I/O are in close proximity to one another. • I/O density per module = 8. 32 Output Valve Driver Module

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ISO Valves  and Serial Bus Communication-6

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). Communication Adapter ROSS CONTROLS®. Terminating Base Module M23, 12-Pin Output Module

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ISO Valves  and Serial Bus Communication-7

I/O - Remote Configuration M23, 12-Pin Cable • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed. • M23, 12-Pin output extension to remote valve island. • I/O density per module = 8.

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ISO Valves  and Serial Bus Communication-8

Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). M23, 12-Pin Cable Output to Other Devices Communication Adapter ROSS CONTROLS®.

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ISO Valves  and Serial Bus Communication-9

I/O - Compartmentalized Remote Configuration • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. • M23, 12-Pin output extension to remote valve island. • Separate output and input clusters using a bus extender cable. • Separate output and input power using a power extension module. • I/O density per module = 8. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed. Terminating Base Module Power Extension Module

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ISO Valves  and Serial Bus Communication-10

Materials of Construction • End Caps: PBT • Fasteners: Zinc Plated Steel • Valve Body: Aluminum • Coils: Thermoset Plastic Operating Pressure • Vacuum to 145 PSIG • Minimum Operating Pressure – 2-Position: 25 PSI – 3-Position: 35 PSI Ports • NPT and BSPP “G” Standard Manifolds • Terminal Block Wiring (Series W66, Size 0 Only) • Collective Wiring – 25-Pin, D-Sub – 19-Pin Round – 16 Point Terminal Strip – M23, 12-Pin – Serial Bus Field Bus Certification / Approval • Approved to be CE Marked • CSA / C-US Approved • NEMA 4 • IP65 • Manifold and Subbase Ports Meet ISO 1179 Specifications Solenoids...

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ISO Valves  and Serial Bus Communication-11

Series W66 Valve Ordering Code W66 Basic Size Remote Pilot Solenoid Pilot Remote Pilot Normally Closed Non-Locking Overrides Solenoid Pilot Normally Open Plug-In (15407-2) Locking Overrides Single Non-Locking Overrides Drop Cord (15407-1) Locking Overrides Non-Locking Overrides Plug-In (15407-2) Locking Overrides * Be sure to choose Options from the correct list. For example, if a Function of 4-Way 2-Position is chosen, then only choose Options from the section listed for that function. See the light gray-shaded columns of the Function and Options lists. Double Non-Locking Overrides Drop Cord...

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ISO Valves  and Serial Bus Communication-12

Plug-in, Series W66 (15407-2) Size 00 (18mm) & Size 0 (26mm) Common Model Numbers Single Solenoid Double Solenoid Series W66 Size 00 Series W66 Size 0 Remote Pressure Control Models Available (2 & 3-Position) – Consult ROSS Double Solenoid 3-Position Closed Center 3-Position Open Center 3-Position Power Center Series W66, Size 00 Open Center Power Center Power Center Closed Center Series W66 Size 00 Series W66 Size 0 Open Center Series W66 Size 00 Series W66 Size 0 ROSS CONTROLS®.

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ISO Valves  and Serial Bus Communication-13

Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) The W65 Series has a base 5/2 Valves – Single Solenoid Pilot electrical connector which ISO Avg. Size CV Port Size Valve Model Number* *Valve dimensions on next page. B eliminates the need to disconnect wires to remove the valve. This eliminates dropcords, simplifies maintenance and connection to Serial Data Communication systems. For more information, request Bulletin 379B. 4 5/2 Valves – Double Solenoid Pilot ISO Avg. Port Valve Model Size CV Size Number* *Valve dimensions on next page. B 5/3 Valves – Double Solenoid Pilot ISO Avg. Port...

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ISO Valves  and Serial Bus Communication-14

Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) 5/2 Valves – Single Remote Pressure Control Spring Return Avg. ISO Size CV Port Size Valve Model Number* *Valve dimensions shown below. 5/2 Valves – Double Remote Pressure Momentary Control ISO Size Avg. Port Valve Model CV Size Number* *Valve dimensions shown below. 5/3 Valves – Double Remote Pressure Control ISO Avg. Size CV Port Size Valve Model Number* Power Center Closed Center Open Center *Valve dimensions shown below. 14 POWER CENTER CLOSED CENTER OPEN CENTER OVERALL DIMENSIONS inches (mm) Type STANDARD SPECIFICATIONS: For valves...

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ISO Valves  and Serial Bus Communication-15

Plug-in, Series W66 (15407-2) Size 00 & 0 Manifold / Subbase Kits Manifold and Subbase Kit Ordering Code Enclosures / Lead Length Manifold with 1/8 NPT Bottom / End Port Manifold with 1/8 BSPP Bottom / End Port Series W66, Size 0 Subbase with 1/4 NPT Side Ports Subbase with 1/4 BSPP Side Ports Subbase with 1/4 NPT Bottom / Side Port Subbase with 1/4 BSPP Bottom / Side Port Manifold with 1/4 NPT End Port Manifold with 1/4 BSPP End Port Manifold with 1/4 NPT Bottom / End Port Manifold with 1/4 BSPP Bottom / End Port Single Address Circuit Board with 32 Output Expansion Manifold with 1/8 BSPP End...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.