Overview: The document is a catalog from ROSS CONTROLS, detailing their range of pneumatic control products, including filters, regulators, lubricators, silencers, and reclassifiers. The catalog emphasizes the robust construction and modular design of the ROSS SERIES MD4TM, which meets or exceeds ISO standards and comes with a seven-year warranty.
Product Specifications:- Filters: Available in various sizes with 5-micron ratings, significantly finer than the industry standard of 40 microns. Coalescing filters remove 99.98% of oil and particles larger than 0.01 micron.
- Pressure Regulators: Offered in piston and diaphragm styles, providing accurate and consistent pressure regulation. Precision regulators are available for higher accuracy.
- Lubricators: Two systems are used: wick-feed and sight-feed, both ensuring proper lubrication of the air stream.
- Combined Units: Pre-assembled combinations of filter, regulator, and lubricator units are available, except in the High-Capacity series.
Procedures and Recommendations:- Automatic filter drains are recommended for better performance and maintenance ease.
- Use of a 5-micron pre-filter is advised before coalescing filters to prolong service life.
Key Features:- Modular design allows for easy mounting and integration.
- High flow capacities across different series, with the High-Capacity series supporting up to 1000 scfm.
- Color-coded cap options for sight-feed lubricators for easy identification.
Applications: The products are suitable for various pneumatic systems, ensuring better performance and longevity by conditioning compressed air to remove contaminants and maintain consistent pressure.
Filter Specifications and Recommendations: Filters are designed to remove contaminants from compressed air systems. The most efficient filter element is selected based on the ambient air's dirtiness and the required cleanliness post-filtration. Standard filters use a 5-micron element, while high-capacity filters may use 40-micron elements for general piping. For finer filtration, coalescing and oil vapor removal filters are recommended.
Filter Maintenance: Regular maintenance is crucial to remove water and contaminants from filters. Automatic drains are recommended to minimize manual intervention, especially in hard-to-access areas. Manual drains require frequent attention to prevent clogging. Filter elements should be inspected regularly and replaced annually under average conditions to maintain efficiency.
Bowl Drains: Manual drains are simple but require frequent maintenance. Automatic drains are standard and recommended for better performance and reduced maintenance. Tube-Away kits and external drains are available for severe condensate issues. Internal automatic drains activate with a pressure drop of 2 psi or more, while float drains are used for continuous flow applications.
Care of Plastic Bowls: Plastic bowls, made of high-strength polycarbonate, are intended for compressed air use but can be damaged by certain substances like alcohol or petroleum gas. Bowls should be inspected for cracks or scarring and replaced if necessary. Metal bowls are recommended for conditions exceeding 125°F or 150 psig.
Filter Models and Specifications:- BANTAM Filters: Modular assembly, high-strength polycarbonate or optional metal bowls, internal automatic or manual drains. Suitable for compressed air with a 5-micron filter element.
- MINIATURE Filters: Inline mounting, similar specifications to BANTAM filters, with flow rates up to 23 scfm.
- MID-SIZE Filters: Modular or inline mounting, polycarbonate bowls with zinc shatterguard, optional zinc bowls, flow rates up to 75 scfm.
- FULL-SIZE Filters: Modular or inline mounting, polycarbonate bowls with steel shatterguard, optional metal bowls with sight glass, flow rates up to 155 scfm.
Replacement Kits: Replacement filter element kits and bowls are available for each filter type, with options for plastic or metal bowls and automatic or manual drains.
Specifications:- Temperature Range: Polycarbonate bowls operate between 40° to 125°F, while metal bowls can handle 40° to 175°F.
- Materials: Bodies are made of die-cast zinc or aluminum, with bowls available in polycarbonate or metal with a nylon sight glass.
- Pressure Ratings: Automatic drain models support 15 to 150 psig for polycarbonate bowls and up to 200 psig for metal bowls. Manual drain models start from 0 psig.
- Filter Elements: Standard 5-micron polyethylene elements are available, with optional 40-micron elements.
Drain Options:- Internal automatic, manual, external automatic, and electronic drains are available, with specific configurations depending on the bowl material.
Ordering Information:- Various configurations are available based on bowl size, element type, drain type, differential pressure gauge, color, and pipe size.
Flow and Pressure Drop:- Flow charts indicate performance across different pressures and port sizes, with flow capacities ranging from 205 scfm to 1000 scfm depending on the model.
Coalescing Filters:- Standard coalescing filters use a 0.3-micron element, with optional 0.01-micron elements for finer filtration.
- Coalescing filters remove oil and solid contaminants through impaction, interception, diffusion, and draining processes.
Maintenance and Gauges:- Differential pressure gauges indicate when filter elements need replacement, with color-coded indicators for maintenance status.
- Automatic drains are recommended to enhance filter effectiveness and reduce maintenance.
Important Notes:- Users are advised to read all cautions thoroughly to ensure proper use and maintenance of the filters.
Key Features:- Inline and modular mounting options.
- Standard 0.3-micron rated coalescing filter element with an optional 0.01-micron element.
- Available in polycarbonate plastic or metal bowls, with optional extended bowls for higher flow rates.
- Automatic and manual drain options.
- Differential pressure gauges to indicate when the filter element needs changing.
Specifications:- Temperature Range: Polycarbonate bowls: 40° to 125°F (4° to 52°C); Metal bowls: 40° to 175°F (4° to 79°C).
- Inlet Pressure: Automatic drain models: 15 to 150 psig (1.0 to 10.3 bar) for plastic bowls, 15 to 200 psig (1.0 to 13.8 bar) for metal bowls. Manual drain models: 0 to 150 psig (0 to 10.3 bar) for plastic bowls, 0 to 200 psig (0 to 13.8 bar) for metal bowls.
- Seals: Nitrile.
- Threads: NPT standard, BSPP available.
Flow and Port Sizes:- Miniature filters: Ports 1/8 & 1/4, flow up to 11 scfm.
- Mid-size filters: Ports 1/4, 3/8, 1/2, flow up to 100 scfm.
- Full-size filters: Ports 3/8, 1/2, 3/4, flow up to 158 scfm.
Ordering Information: The document provides a detailed guide on how to order filters, specifying options for bowl size, element type, drain type, pressure gauge, color, and pipe size.
Important Notes: A general-purpose filter must be installed ahead of a coalescing filter to ensure optimal performance and extend the life of the coalescing element. Users are advised to read all cautions thoroughly.
Specifications:- Ambient/Media Temperature: Polycarbonate plastic bowls operate between 40° to 125°F (4° to 52°C), while metal bowls operate between 40° to 175°F (4° to 79°C).
- Body Material: Aluminum for coalescing filters and zinc for adsorbing filters.
- Bowl Capacity: Varies from 9-ounce (270-ml) to 233-ounce (7-liter) depending on the model and material.
- Filter Element: Standard 0.3-micron borosilicate-glass-fiber coalescing element, with an optional 0.01-micron element.
- Inlet Pressure: Ranges from 0 to 200 psig (0 to 13.8 bar) depending on the drain type and bowl material.
- Seals: Nitrile.
- Threads: NPT standard, BSPP available with a "C" prefix.
Features:- Inline mounting with optional modular setup.
- High-strength polycarbonate plastic filter bowls with steel shatterguards, optional aluminum bowls.
- Internal automatic or manual drain options.
- Differential pressure gauges available in various configurations.
Application Notes: A general-purpose filter should be installed ahead of a coalescing filter to ensure optimal performance and longevity of the coalescing element.
Flow Charts: The document includes flow charts indicating pressure drop across filters at various flow rates, with specific charts for different port sizes and bowl types.
Replacement Filter Element Kits: Kits are available for both standard and extended bowls, with options for different micron ratings.
Important Notes: Users are advised to read all cautions thoroughly, especially those on the inside back cover, to ensure safe and effective use of the filters.
Specifications:- Filter Cartridges: Activated carbon with urethane seals for adsorbing filters. Coalescing filters have a 0.3-micron rated element, with an optional 0.01-micron element.
- Fluid Media: Compressed air.
- Inlet Pressure: Varies by bowl type and drain model, ranging from 0 to 200 psig (0 to 13.8 bar).
- Seals: Nitrile.
- Threads: NPT standard, BSPP, SAE.
Features:- General purpose filters remove gross contaminants, coalescing filters remove oil mists and aerosols, and adsorbing filters eliminate odors and hydrocarbons.
- Modular or inline mounting options available.
- Polycarbonate plastic bowls with steel shatterguards; optional metal bowls.
- Internal automatic drains for general purpose and coalescing filters; manual drain for adsorbing filter.
- Differential pressure gauge on coalescing filter indicates when element needs changing.
Dimensions and Weight:- Standard polycarbonate plastic bowls: 10.9 inches (276 mm) height, 6.63 lb (3.01 kg).
- Extended metal bowls: 11.2 inches (284 mm) height, 7.00 lb (3.18 kg).
Ordering Information:- Color options include gold (standard), gray, yellow, red, and blue.
- Pipe sizes range from 3/8 to 3/4 NPTF, BSPP, and SAE.
- Various bowl sizes and coalescing filter element types available.
Silencers/Reclassifiers:- Reduce exhaust noise and capture lubricants from exhausting air.
- Available for port sizes 1/2 to 1 inch.
- Standard specifications include ambient/media temperature of 40° to 125°F (4° to 51°C) and sintered bronze elements.
Regulators:- Available in various sizes for different industrial requirements.
- Two basic designs: piston for highest air flow and diaphragm for high sensitivity.
- Modular or inline mounting options.
- High-capacity regulators provide air flow up to 1000 scfm (471.9 l/s).
Relief Valves: Relief valves are designed to prevent over-pressurization by releasing excess pressure when it exceeds a set limit. They are adjustable between 1 to 125 psig (0.07 to 8.6 bar) and come with optional springs for different pressure ranges. Standard port sizes are 1/8 and 1/4, and a pressure gauge is included.
Reverse Flow Regulator: These regulators control pressure from in-to-out and allow quick exhaust from out-to-in. They are designed to snap open for immediate exhaust when the inlet side is exhausted.
Precision Regulators: Precision regulators provide enhanced torque control for pneumatic tools, maintaining pressure settings within 3 psig (0.2 bar). They feature a diaphragm type design for precise pressure control.
Right-Angle Pressure Regulators: These regulators are used to control outlet pressure and feature a right-angle design for easy installation. They are constructed from galvanized zinc-plated brass and can operate with or without lubrication. The ambient/media temperature range is 15° to 160°F (-10° to 70°C), and they support inlet pressures from 15 to 240 psig (1.0 to 16.5 bar).
Bantam Modular General Purpose Regulators: These regulators are designed for compressed air with an inlet pressure of up to 150 psig (10.3 bar) and adjustable outlet pressure up to 100 psig (6.9 bar). They feature a modular assembly, self-relieving or non-relieving options, and a pressure gauge.
Miniature Regulators & Relief Valves: These are inline mounted and available in piston-type or diaphragm-type designs. They are self-relieving with optional non-relieving features and include a pressure gauge. They support flow rates up to 40 scfm.
Mid-Size Regulators: These regulators are suitable for applications requiring flow rates up to 100 scfm. They feature a zinc body, acetal dome and knob, and are designed for compressed air with a maximum inlet pressure of 250 psig (17.2 bar).
Full-Size Regulators: Designed for high flow applications, these regulators support flow rates up to 155 scfm and feature a zinc body with a nylon dome. They are suitable for general purpose and remote pilot applications with a maximum inlet pressure of 300 psig (20.7 bar).
Specifications:- Ambient/Media Temperature: 40° to 175°F (4° to 79°C).
- Body Material: Zinc or Aluminum depending on the model.
- Fluid Media: Compressed air.
- Inlet Pressure: Maximum 300 psig (20.7 bar).
- Outlet Pressure: Adjustable up to 250 psig (17.2 bar) depending on the model.
- Seals: Nitrile, with optional Viton seals.
- Threads: NPT standard, BSPP, SAE.
Features:- Modular or inline mounting options.
- Self-relieving diaphragm design with optional non-relieving feature.
- Pressure adjustment locking key for tamper resistance.
- Pressure gauge with various pressure ranges available.
- High relief characteristics up to 200 scfm (94.4 l/s).
Flow and Pressure Ratings:- Flow ratings vary by port size, ranging from 70 scfm (33.0 l/s) to 800 scfm (377.6 l/s).
- Pressure ranges include 0-50 psig (0-3.4 bar) to 15-250 psig (1.0-17.2 bar).
Ordering Information: The document provides a detailed guide on how to order regulators based on adjustment type, range, flow options, gauge, color, and pipe size. Example model numbers are provided for clarity.
Important Notes: Users are advised to read all cautions thoroughly, especially those on the inside back cover, to ensure proper and safe use of the regulators.
Specifications:- Filter and regulator are combined into a single assembly, available in piston and diaphragm types.
- Filter elements are rated at 5-micron polyethylene, with optional sintered bronze elements.
- Bowls are available in high-strength polycarbonate plastic or metal, with capacities ranging from 2 to 9 ounces.
- Operating temperature ranges from 40°F to 175°F depending on the bowl material.
- Inlet pressure varies by model and bowl material, with automatic drain models supporting up to 200 psig.
- Outlet pressure is adjustable up to 125 psig.
- Pressure gauges are included, with ports for easy mounting.
Features:- Self-relieving regulators with optional non-relieving versions.
- Internal automatic drains with optional manual or external drains.
- Modular or inline mounting options for flexibility in installation.
- Pressure adjustment locking key for tamper resistance.
Flow and Pressure Charts:- Flow rates are provided for different port sizes, with maximum flow capacities up to 230 scfm.
- Charts illustrate the relationship between flow rate and outlet pressure at specified inlet pressures.
Replacement Kits:- Standard replacement filter element kits are available for each model, with specific kit numbers provided.
Lubricator Function:- Lubricators introduce atomized oil into the air line, using sight-feed or wick-feed designs.
- Modular and inline mounting options are available, with specific models for different flow capacities.
Important Notes:- Users are advised to read all cautions thoroughly, especially those on the inside back cover.
Types of Lubricators:
- Miniature Lubricators: Designed for low-flow applications with inline mounting. They feature a high-strength polycarbonate plastic bowl and optional aluminum bowl, with a wick-feed design for both high-flow and low-flow models.
- Mid-Size Lubricators: Available with modular or inline mounting, these lubricators have a sight-feed design and are equipped with a polycarbonate bowl with zinc shatterguard or an optional zinc bowl. They support air flows up to 110 scfm.
- Full-Size Lubricators: These lubricators offer either wick-feed or sight-feed designs with modular or inline mounting. They can handle air flows up to 140 scfm and come with a polycarbonate bowl with steel shatterguard or a zinc bowl.
- High-Capacity Lubricators: Designed for high air flow applications up to 500 scfm, these lubricators feature inline mounting only and are available with either wick-feed or sight-feed designs. They come with a polycarbonate bowl with steel shatterguard or an aluminum bowl.
- MD4TM Lubricators: These modular lubricators support air flows up to 205 scfm and feature a sight-feed design with a transparent dome. They are available with a polycarbonate bowl with steel shatterguard or an optional aluminum bowl with sight glass.
Key Specifications:
- Ambient/Media Temperature: Polycarbonate bowls operate between 40° to 125°F, while metal bowls can handle up to 175°F.
- Inlet Pressure: Polycarbonate bowls have a maximum pressure of 150 psig, and metal bowls can withstand up to 200 psig.
- Oil Adjustment: External adjustments are available, with tamper-resistant options for certain models.
- Seals: Made of nitrile for durability.
- Threads: Available in NPT standard and BSPP, with options for SAE threads.
Additional Features:
- Some models offer quick-fill caps for easy maintenance.
- Various bowl sizes and materials are available to suit different application needs.
- Flow charts and pressure drop information are provided for each model to assist in selection and application.
Important Notes: Users are advised to read all cautions and instructions thoroughly to ensure proper use and maintenance of the lubricators.
Specifications: The document outlines specifications for various components of modular FRLs (Filter, Regulator, Lubricator) systems. Key specifications include:
- Polycarbonate plastic bowls have a maximum pressure of 150 psig (10.3 bar), while metal bowls can withstand up to 200 psig (13.8 bar).
- Oil adjustment options include external, tamper-resistant, or internal mechanisms.
- Seals are made of nitrile, and sight domes are constructed from nylon.
- Thread options include NPT standard, BSPP, and SAE, with specific model number prefixes for BSPP threads.
Dimensions and Weight:
The document provides detailed dimensions and weights for different bowl types and sizes, including sight-feed and wick-feed options. For example, a sight-feed plastic bowl with a 16 oz capacity measures 4.3 inches in diameter and weighs 2.63 lbs.
Flow and Pressure Data:
Flow charts are included to illustrate pressure drop and flow rates for various inlet pressures and bowl sizes. Minimum flow rates are specified for different port sizes, such as 25 scfm for a 3/4 port.
Features: The document highlights features of the FRL systems, such as:
- Integrated filter and regulator with a wick-feed lubricator.
- Modular assembly with options for threaded ports or quick-connect fittings.
- 5-micron rated polyethylene filter elements and high-strength polycarbonate or aluminum bowls.
- Internal automatic filter drain with optional manual drain.
- Self-relieving or non-relieving piston-type regulators.
Standard Specifications:
Detailed specifications for ambient/media temperature, bowl capacities, filter elements, and pressure gauges are provided. For instance, polycarbonate bowls are suitable for temperatures between 40° to 125°F, while metal bowls can handle up to 175°F.
Ordering Information:
Instructions for ordering include model number configurations based on thread type, bowl size, element type, and additional features like auto drain or manual drain options.
Important Notes:
The document emphasizes reading all cautions thoroughly, particularly those on the inside back cover, to ensure proper use and safety.
Specifications:- Bowls: Available in polycarbonate plastic with steel shatterguards or metal. Capacities range from 2-ounce to 15-ounce, depending on the model.
- Filter Element: Standard 5-micron rated polyethylene, with an optional 40-micron element.
- Pressure Ratings: Inlet pressure varies by model and bowl material, with ranges from 0 to 200 psig. Outlet pressure is adjustable up to 125 psig.
- Temperature Range: Polycarbonate bowls operate between 40° to 125°F, while metal bowls can handle up to 175°F.
- Seals and Threads: Nitrile seals with NPT, BSPP, and SAE thread options.
Features:- Integrated filter and regulator with optional lubricator.
- Modular or inline mounting options.
- Self-relieving diaphragm-type regulator with optional non-relieving type.
- Internal automatic filter drain with optional manual or electronic drain.
Ordering Information:- Models are identified by specific codes indicating bowl size, regulator adjustment range, filter element type, and additional features like lockout valves and pipe size.
- Color options for components include black, gold, gray, yellow, red, and blue.
Replacement Parts: The document lists replacement filter element kits with specific ratings and types, along with their corresponding kit numbers.
Important Notes: Users are advised to read all cautions thoroughly, especially regarding installation and operation to ensure safety and optimal performance.
Specifications:- Temperature Range: Polycarbonate plastic bowls operate between 40° to 125°F (4° to 52°C), while metal bowls range from 40° to 175°F (4° to 79°C).
- Pressure Ratings: Automatic drain models with polycarbonate bowls support 15 to 150 psig, and metal bowls support 15 to 200 psig. Manual drain models range from 0 to 150 psig for polycarbonate and 0 to 200 psig for metal bowls.
- Filter Element: Standard 5-micron rated polyethylene, with optional 40-micron elements available.
- Fluid Media: Compressed air.
- Seals: Made of Nitrile.
Features:- Individual filter, regulator, and lubricator components.
- Modular or inline mounting options.
- Self-relieving diaphragm-type regulators with optional non-relieving versions.
- Pressure gauges with two ports for monitoring.
- Various bowl materials including zinc, aluminum, and polycarbonate with steel shatterguards.
Product Variants:- Combination Units: Available in configurations combining filters, regulators, and lubricators with different port sizes (1/4, 3/8, 1/2, 3/4, 1, 11/4, 11/2).
- High-Capacity Units: Designed for higher flow rates up to 495 scfm, with larger bowl capacities and additional features like wick-feed lubricators.
Ordering Information: The document provides detailed part numbers for different configurations, including options for automatic or manual drains, bowl materials, and filter types. It also includes instructions for ordering replacement filter elements and connector kits for modular assembly.
Important Notes: Users are advised to read all cautions thoroughly, especially regarding pressure and temperature limits, to ensure safe and effective use of the FRL units.
Modular Assembly Components: The document outlines various components required for modular assembly, including end plates, screws, and O-rings with specific part numbers for each. These components are essential for assembling and disassembling MD4TM modules efficiently.
Clamps and Brackets: Specially designed clamps and mounting brackets are used for connecting and securing modules. Clamps ensure positive sealing between modules, while brackets facilitate mounting to vertical surfaces. Part numbers for ordering these components are provided.
End Ports and Extra Port Blocks: Male and female end ports can be attached to threaded inlet and outlet lines, allowing easy removal of modules. Extra port blocks provide auxiliary ports and can be rotated for convenience. Specific part numbers are listed for ordering.
Mounting Accessories: Various mounting brackets and kits are available for different sizes and configurations, including inline mounting pipe brackets and high-relief pilot-operated regulator brackets. Dimensions and part numbers are provided for each.
MUFFL-AIR® Silencers: These silencers reduce exhaust noise levels significantly while maintaining low back pressure. They are constructed from durable materials and are compatible with NPT and BSPP threads.
Pressure Gauges: The document lists pressure gauges with different pressure ranges and case diameters, suitable for various applications. Part numbers and specifications are provided.
External Drains: Electronically controlled drains are designed to remove condensate from compressed air systems. They feature adjustable drain time and interval settings, with specific part numbers for different voltage and thread configurations.
Lubricants and Polycarbonate Bowl Cautions: The document advises on compatible lubricants for pneumatic systems and cautions against using certain substances with polycarbonate plastic bowls to prevent damage and ensure safety.
Standard Cautions: Important safety precautions are outlined for pre-installation and servicing of pneumatic components, emphasizing the need for proper training, regular maintenance, and adherence to specifications to prevent harm and ensure optimal performance.
Intake/Exhaust Restriction: It is crucial not to restrict air flow in the supply line or the exhaust port of valves. Restricting air flow can lead to reduced pressure and erratic
valve operation. Exhaust silencers should be clog-resistant and have flow capacities equal to or greater than the valves' exhaust capacities to prevent reduced flow and increased back pressure.
Energy Isolation/Emergency Stop: ROSS L-O-X® valves and L-O-X® valves with EEZ-ON® operation are classified as energy isolation devices and not as emergency stop devices, according to specifications and regulations.
Standard Warranty: ROSS CONTROLS offers a one-year warranty on all products, except for Filters, Regulators, and Lubricators (FRLs), which have a seven-year warranty. The warranty covers defects in material and workmanship, with ROSS's obligation limited to repair, replacement, or refund. The warranty is void if the product is misused, improperly maintained, modified, or tampered with. ROSS disclaims all other warranties, including those related to merchantability or fitness for a particular purpose, and is not liable for incidental or consequential damages.
Global Reach: ROSS distributors are located worldwide to assist with product selection and support for both new users and those designing complex pneumatic systems. Contact information for ROSS offices in the USA, Germany, Japan, the UK, India, Brazil, France, and China is provided for customer service and technical support.