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Dale Series Poppet Valves and Manifolds

Dale Series Poppet Valves and Manifolds
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Dale Series Poppet Valves and Manifolds

Product catalog summary
ROSS Poppet Valves Overview
ROSS Controls has been a leader in pneumatic controls since 1921, offering detailed insights into their poppet valves, including specifications, features, and applications.

Introduction to Poppet Valves
Poppet valves are renowned for their positive sealing, self-cleaning capabilities, and durability. They handle high flow rates and are dirt tolerant, making them ideal for various industrial applications.

Dale Series CP & CX Single Station Compact Poppet Valves
Available in 2-way and 3-way configurations, these valves offer high flow capabilities and a compact design. They can be configured in manifolds for flexible application across different pressure levels.

Solenoid Pilot Controlled Valves
These valves come in various sizes, suitable for continuous duty with AC or DC power, and are designed for filtered air media, accommodating a wide range of temperatures and pressures.

Applications
ROSS poppet valves are used in industries like pulp and paper, steel mills, vacuum processes, packaging, power generation, and automation, especially for leak testing and handling different media pressures.

Features and Benefits
Valves offer high flow rates, robust construction, and ease of maintenance. They are self-cleaning, wear compensating, and provide non-lube service for long service life.

Ordering and Specifications
Specifications include dimensions, weight, and power consumption, with details on electrical connectors and pilot pressure requirements.

Cautions and Warranty
The document emphasizes following guidelines for optimal performance and safety, with a warranty covering defects in material and workmanship.

Specifications
  • Pressure Ratings: Inlet pressure ranges from vacuum to 250 psig. Pilot pressure must be between 30 to 145 psig.
  • Port Threads: Available in NPT and BSPP.
  • Valve Models: Various models with different port sizes and configurations.

Procedures
  • Ordering Information: Valves-on-manifold assemblies can be customized.
  • Assembly Instructions: Manifolds can be ordered from two to ten stations.

Norms and Standards
  • Electrical Specifications: Valves available with AC or DC power, rated for continuous duty.
  • Temperature Ratings: Ambient temperature ranges from 40° to 120°F.

Recommendations
  • Applications: Suitable for various industrial applications.
  • Advantages: Superior performance over diaphragm and ball valves.

Key Data from Tables and Diagrams
  • Valve Dimensions: Detailed dimensions for installation and design considerations.
  • Flow and Pressure Ratings: Cv range from 3.6 to 64.7.

Critical Information
  • Maintenance: Designed for ease of maintenance and repair.
  • Cost Efficiency: High flow in a compact design.

Overview
The document serves as a catalog for ROSS products, focusing on pneumatic components, suitable for both beginners and experts in pneumatic system design.

Contact Information
Contact details for ROSS offices worldwide are provided for further inquiries and support.

Recommendations
For products or specifications not included, readers are encouraged to contact ROSS or their local distributor.
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Catalog excerpts

Dale Series Poppet Valves and Manifolds-1

Inline Poppet Valves Leak Tight Valves & Manifolds • Manufacturers of Premium Pneumatic Controls since 1921 •

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Dale Series Poppet Valves and Manifolds-2

If you need products or specifications not shown within this bulletin, please contact ROSS® for more information or visit ROSS’ website at www.rosscontrols.com. For additional information consult your ROSS distributor or call ROSS Technical Services in the U.S.A. at 1-888-TEK-ROSS (835-7677). © 2012, ROSS CONTROLS®. All Rights Reserved.

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Dale Series Poppet Valves and Manifolds-3

The ROSS Poppet Valve . . . A ROSS Speciality from the Beginning Positive Sealing Inlet air pressure forces the inlet poppet downward, pushing the poppet seal firmly against the seat. The higher the inlet pressure, the greater the sealing force. Note that the seal is engaged perpendicular to the seat; there is no sliding action to damage and wear the seal, or to cause erratic friction. Self-Cleaning and Dirt Tolerant The flow velocity for a given volume of air is dependent upon the area through which it is flowing. The smaller the area, the greater the velocity. In poppet valves, the smallest...

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Dale Series Poppet Valves and Manifolds-4

Why do Poppet Valves Pop? ROSS poppet valves pop open and closed almost instantly. Surface areas of the double piston and poppet are carefully calculated to produce strong shifting forces in both direction. This results in a design which ensures high speed, repeatability and high shifting forces. 2/2 Normally Closed 1 - Valve Not Actuated External Pilot External Pilot 3/2 Normally Closed 1 - Valve Not Actuated Inlet Pressure External Pilot Inlet Pressure External Pilot © 2012, ROSS CONTROLS®. All Rights Reserved.

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Dale Series Poppet Valves and Manifolds-5

Dale Series CP & CX Single Station Compact Poppet Valves The Series CP and CX 2- or 3-way valves are available in normally-open, normally-closed with solenoid and remote pilot configurations. The 2-way valves range from 3/8” to 21/2” pipe size with an impressive Cv range of 3.5 to 100. This high-flow capability is a unique and valuable feature in such a compact valve manifold design. The 3-way valves range from 1/2” to 1” pipe size and have a Cv range of 3.2 to 12.3. Series CP, CX Valve 2/2 Valves Ports: 3/8 & 1/2 These valves can be ordered with inline or manifold base-mounted configurations...

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Dale Series Poppet Valves and Manifolds-6

Series CP, CX Solenoid Pilot Controlled Valves Single Solenoid Pilot Controlled, Spring Assisted Air Return 2/2 Valves 2 2 2 1 1/2” & 1” bodies 11/2” & 21/2” bodies 1/2” & 1” bodies 11/2” & 21/2” bodies Normally Open (NO) Normally Open (NO) Normally Closed (NC) Normally Closed (NC) 1/2” body 1” body 1/2” body 1” body Normally Closed (NC) Normally Closed (NC) Normally Open (NO) Normally Open (NO) * For models with external pilot supply, replace shaded “1” in the model number with a “5”, e.g., CP14NA37501W. For BSPP threads, replace “N” in the model number with a “D”, e.g., CP14DA37101W. For 120...

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Dale Series Poppet Valves and Manifolds-7

Series CP, CX Solenoid Pilot Controlled Valves ELECTRICAL CONNECTORS: For Series CP, CX Solenoid Pilot Controlled Valves. 2/2 Valve Dimensions – inches (mm)

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Dale Series Poppet Valves and Manifolds-8

Series CP, CX Solenoid Pilot Controlled Valves 2/2 Valve Dimensions – inches (mm) Port Sizes: 2 & 21/2 3/2 Valve Dimensions – inches (mm) Port Sizes: 3/8 & 1/2 Applications Examples Valve The CP series 3-way valves can be ported from the bottom and attach directly to the rod and cap end a cylinder. The CP series 3-way can also be supplied as a cartridge valve that can be machined directly into the cylinder heads. Both methods increase speed, eliminate line loss, improve cylinder control, and greatly reduce operating cost. © 2012, ROSS CONTROLS®. All Rights Reserved.

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Dale Series Poppet Valves and Manifolds-9

Series CX Pressure Controlled Valves Pressure Controlled, Spring Assisted Air Return ort Sizes Valve Model Number* Avg. P Dimensions inches (mm) Weight 2/2 Valves 2 STANDARD SPECIFICATIONS (for valves on this page): For Series CX Pressure Controlled Valves. Ambient Temperature: 40° to 120°F (4° to 50°C). Media Temperature: 40° to 175°F (4° to 80°C). Flow Media: Filtered air; 5 micron recommended. Inlet Pressure: Vacuum to 250 psig (17 bar). Note: For liquid applications, consult ROSS. IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS on the inside back cover. 2/2 Valve...

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Dale Series Poppet Valves and Manifolds-10

Series CP, CX Pressure Controlled Valves 2/2 Valve Dimensions – inches (mm) Pilot Port 1/8-27 NPT Ø0.375 Mounting Through-Hole Pilot Port 1/8-27 NPT 3/2 Valve Dimensions – inches (mm) Port Sizes: 3/8 & 1/2 Ø0.20 Mounting Through-Hole Pilot Port 10-32 UNF 2.85 (72.4) Additional Valve Information Pressure Control Signal Note: The Dale series pressure controlled valves require both an external pilot supply and a control signal to operate the valve. When a pressure control signal is applied the valve shifts to the open position. External Pilot Supply X-1 1 © 2012, ROSS CONTROLS®. All Rights Reserved....

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Dale Series Poppet Valves and Manifolds-11

Series CP, CX Manifold Compact Poppet Valves The Dale Series CP and CX poppet valves provide flexible and innovative solutions for applications requiring port pressure independence and compact manifold mounting. The Dale Series family offers customers a high-flow product in a compact envelope with minimal weight. The valves utilize a robust, dirt-tolerant poppet design that ensures long service life. Constructed of lightweight anodized aluminum, the valves also provide bonded Buna-N sealing surfaces. The Dale Series valves have non-lube service for easy maintenance, are easy to repair and feature...

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Dale Series Poppet Valves and Manifolds-12

Series CP, CX Manifold, Solenoid Pilot Controlled Valves Port Sizes Valve Model Number* 2 Normally Closed Normally Open 1 Single Solenoid Pilot Controlled, Spring Assisted Air Return 2/2 & 3/2 Valves When ordering the Dale Series CP, CX preassembled manifold valves with the same model number select the part number from the chart on the right. Manifolds can be ordered from two to ten stations. For solenoid pilot controlled, indicate the number of stations with the digit proceeding the voltage code. Solenoid Pilot Controlled, manifold part number example: CP14NA37114W, 4 = Number of Stations Complete...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.