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AIRBOX air handling units

AIRBOX air handling units
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AIRBOX air handling units

Product catalog summary
Introduction
The Rosenberg Airbox series offers modular air handling units designed for diverse applications, including air exchange and precise control of temperature, humidity, and air purity. These units are configurable for high-tech and classic building technology, with options for weatherproof, explosion-proof, and ILH-certified hygiene variants, achieving energy efficiency category A+.
Product Range
The Airbox series includes models A20, F40, S40, S60, and T60, each with specific panel thickness and frame materials. The modular design allows flexible assembly of components like filters, fans, heaters, and coolers. The F40 series is frameless, offering a smooth, hygienic surface.
Unit Variants and Air Velocities
Units are suitable for indoor and outdoor installation, with hygienic and explosion-proof designs. Recommended air velocities vary by unit type, with maximums ranging from 1.5 to 4.5 m/s.
Energy Efficiency
Energy efficiency is influenced by air velocity, fan power consumption, and heat recovery efficiency. Units comply with German energy standards and are classified into efficiency classes A+ to B. The Eurovent label categorizes units from A to E.
Type Codes
Type codes specify the unit's casing type, wall thickness, size, design, and type, indicating features like indoor/outdoor installation, hygienic design, and explosion-proof capabilities.
Airbox A20
The A20 model features an aluminium frame with double-skinned panels for thermal and acoustic insulation, offering various module sizes and connection options.
Specifications
Aluminium cast connectors are used for module connections, with sealing material ensuring air tightness. Panels are attached using M6 countersunk tapped screws. Module dimensions for components like fans, filters, heaters, and exchangers are detailed.
Procedures
Modules are connected using gusset plates and tapped screws, with U-profiles ensuring smooth joints. Plastic caps cover screw connections for hygiene.
Performance and Standards
Thermal transmittance and thermal bridging factors are specified, with F40 units offering a low-cost alternative to S40. F40 units are Eurovent certified and meet VDI 6022 hygiene regulations.
Recommendations
Ensure proper sealing and alignment of panels and modules for optimal performance. Consider installation environment requirements when selecting materials and configurations.
Key Data from Tables
Module dimensions and connection dimensions for standard and flat units are detailed, ensuring proper installation and integration.
Specifications for S40 and S60
S40 and S60 units meet hygiene regulations VDI 6022 and DIN 1946 T4. S40 units have a casing with a sheet thickness of 1.0 mm, reinforced to 1.25 mm if needed, using rock wool insulation. S60 units feature a 60 mm double skin wall thickness.
Sound and Thermal Performance
S40 units have a sound insertion loss index ranging from 18 dB at 125 Hz to 35 dB at 4000 Hz. S60 units offer improved sound insertion loss, reaching up to 42 dB at 2000 Hz.
Mechanical and Thermal Performance
Both units comply with EN 1886 standards. S60 units have a frame made from rolled, galvanized steel profiles.
Panel and Module Connection
Panels are screwed onto the connecting profile from the outside, with concealed screws for aesthetics. Module connections vary by size.
Flow Rates and Dimensions
Flow rates and dimensions for various S40 models are provided, with flow rates from 800 m³/h to 96200 m³/h.
Additional Features
S60 units can be equipped with crane lugs and have smooth internal surfaces.
Explosive Atmosphere Zones
Zone 1 (Category 2G) and Zone 2 (Category 3G) are defined for explosive atmospheres. Rosenberg units are certified under ATEX 100 and GOST R for explosion-proof configurations.
Temperature Categories and Explosion Groups
A table categorizes substances by explosion group and temperature class, indicating maximum surface temperatures for safe operation.
Technical Regulations
Guideline RLT 02 provides regulations for explosion-proof air handling units.
Zone Classification for Units with Heat Recovery
Zones between air sections should differ by only one zone. Components in explosive areas must be on the suction side of the fan.
Special Features of Explosion-Proof Units
Design adaptations are necessary for specific applications, ensuring electrically conductive connections and avoiding ignition sources.
Heat Recovery Systems
Heat recovery systems are essential for energy efficiency, reducing heating/cooling energy requirements by up to 90%. Types include Plate Heat Exchangers, Rotary Heat Exchangers, Run Around Coil Systems, and Heat Pipes.
Fans for Air Handling Units
Fans with backward-curved impellers and EC or AC external rotor motors are highlighted for high efficiency. Different fan configurations are compared based on economic application range.
Heaters and Coolers
Heaters and coolers are crucial for maintaining a comfortable climate. Finned heat exchangers made from various materials are detailed, along with electric heating coils and directly fired heating registers.
Filters
Various filter types are discussed, including bag filters, panel filters, and HEPA filters, with classification details according to EN 779 and DIN 24185 standards.
Filter Units Overview
Filter units are designed with a closed square profile clamping rail and a hollow profile seal. Weatherproof, hygiene, and explosion-proof design units are detailed.
Filter Categories and Specifications
Bag filters, compact filters, activated carbon filters, Z-line filters, panel filters, metal filter weaved, and HEPA filters are described with their specific applications.
Humidifiers
Various types including spray, evaporative, and steam humidifiers are discussed.
Silencers
Used to reduce noise from fans and air conditioning units.
Dampers and Connectors
High-quality dampers and flexible connectors are detailed for specific applications.
Transport and Installation
Airbox units are designed for easy transport and installation, with various tools and methods available for handling different module weights and sizes.
Control Units Overview
Control units comply with VDE regulations and EC directives, offering optimal convenience and safety. They are microprocessor-based for high control accuracy.
Airtronic Control Units
The Airtronic series offers advanced control options and integration with building management systems.
Comparison of Control Unit Types
A detailed comparison of control unit types is provided, highlighting specific functionalities tailored to different air handling requirements.
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Catalog excerpts

AIRBOX air handling units-3

Tailor-made system solutions Air handling units for all applications The requirements on a ventilation system are not always the same. In many applications, all that is required, is a straightforward exchange of air, whereas in other applications the requirements can be very exacting, with regard to temperature, humidity and purity of the air. Rosenberg air handling units in the Airbox series have a modular design and can be individually configured. In this way, the appropriate solution can be assembled using a kind of modular principle for each application, in a quick and straightforward procedure....

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residential buildings offices, hotels, shops AHU in explosion proof design Hospitals, clean room technology

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rosenberg Airbox air handling units in modular construction (series A20, S40, S60, T60) The units consist of a framework structure with double-walled panels, that have acoustic and thermal insulation. The individual modules for the filter, fan, heater, cooler, heat recovery, acoustic insulation as well as the frame materials, are assembled flexibly according to the customers' requirements. Frameless Airbox air handling units (F40) The F40 series is produced in a frameless design. The panels are screwed together from the outside, which means the units have a smooth surface on the inside and will...

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Unit variants and air velocities

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Air volume [m3/h] Air velocity: min. (v1) 1m/s ; optimal (v3) 2,0 m/s ; max. (v9) 4,0 m/s

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Unit series according to air volumes and dimensiones Airbox S40 / S60 / T60 (only S60) - 35R (only S60) - 32R (only S60) - 28Q 28R 25Q 25R 22Q 22R 20Q S 20R

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Energy efficiency Energy efficiency parameters of air handling units: The main factors which, are important for the energy efficiency of an air handling unit, are the air velocity in the profile unit face, as well as the electric power consumption of the fan, which is dependent on the air volume and pressure increase. In a combined air handling unit with heat recovery (HRU), the efficiency and pressure loss of the heat recovery must also be taken into account. We work in accordance with the statutory requirements of the German Energy Saving Ordnance (EnEV), as well as the requirements of the...

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Type Code Type Code AHU F - 40 16Q W Z AHU F 40 16Q W Air Handling Unit Casing type: F = Frameless A = Aluminiumprofil S = Steel profile E = Stainless steel profil I = Thermally decoupled steel profile K = Compact unit (40mm steel profile) Wall thickness: 20 = 20 mm 40 = 40 mm 60 = 60 mm Unit size (07F - 35R) Design: I = Indoor installation (standard) H = Hygienic design W = outdoor installation Unit type: Z = Supply air unit A = Exhaust air unit K = Combined supply and exhaust air unit W = Heat recovery unit S = Special unit X = Explosion-proof unit

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The units have a frame, made from hollow aluminium profile with two chambers, that are joined together using corner connectors, made from fibreglass reinforced polyamide. In order to ensure that the sidewalls are screwed together evenly, the profile is equipped with a guide groove. The 20 mm thick casing panels are double skinned. Up to size 08Q, the inside sheet is 0.75 mm thick, while the outside sheet is made from 1.0 mm galvanised steel. Coatings (standard RAL 7035) stainless steel (AlSl 304), or aluminium panelling (AlMg3) are available on request. The glass wool mats inserted between the...

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Panel connection The panels for the Airbox A20 are screwed onto the aluminium frame profile, using countersunk tapped screws M6. The inside sheet of the panel is pressed against the frame profile by the outside sheet of the panel in this case. The necessary air leak tightness is achieved by the sealing strip between the inside sheet of the panel and the frame profile. Deformation of the outside sheet of the panel at the screw connection points means, that the countersunk screws form a level surface with the outside skin of the unit. Module connection: Special module connectors made from aluminium...

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A20 - Module dimensions of the components [mm] Direct driven centrifugal fans 670 670 358

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HEPA filter Electric heater Crossflow heat exchanger configuration ( one upon the other) Crossflow heat exchanger configuration ( side by side ) Mixing unit Frost protection frame

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Connection dimensions Airbox A20 flat units: 25 Connection dimensions Airbox A20 standard units (rectangular/quadratic): Size

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Airbox Air Handling Units Reference object: Airport, Tiflis (Georgia) 23 AHU´s with air volumes from 5.000 - 25.000 m³/h

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Casing design: Units in the F40 series have a frameless construction. The Air-box F40 is a low-cost alternative to the S40 series, with small sizes up to a unit size 13Q (outside dimension 1340 x 1340 mm). All panels in the F40 series are double skinned, with an inside sheet, outside sheet and insulation in between. The insulation thickness of the side and top panels is 40 mm. The bottom panel of flat units with operation from underneath is also fitted with 40 mm thick insulation. In all other variants, the insulation thickness of the bottom panel is 60 mm. The inner surface of the unit is completely...

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Panel connection: The panels of the F40 series are designed to be offset in relation to one another at their connection points. They are screwed on from the outside at opposite sides in each case along the outside edges, meaning that a highly stable connection is achieved. The screws are located completely within the panel in order to provide the best possible thermal and visual properties. The openings in the outside sheet required for the screw connection on the inside are tightly sealed with UV-resistant plastic caps. Module connection: Gusset plates are mounted on the casing corners at the...

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F40 - Module dimensions of the components [mm] Belt driven centrifugal fans Free running impeller with external rotor motor (AC- / EC-Technic)

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Frost protection frame 1) Dimensions arrangement one upon the other 3) for filter service on dusty air side (VDI 6022) an additional service module is 2) Dimensions arrangement side by side necessary. Alternatively Rosenberg terminal strip system is possible.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.