Processing of biomass

Processing of biomass

Processing of biomass

Product catalog summary
Introduction
The document discusses the processing of biomass using the Romberger continuous shredder DLZ, highlighting its efficiency and versatility in handling various substrates.

Specifications
The Romberger continuous shredder is designed for continuous flow processing, ensuring even filling without the need for constant switching of upstream systems. It can handle a wide range of materials including dung, straw, corn silage, grass, and more, without requiring complex batch operations or plant conversions.

Performance
The shredder has a capacity of approximately 12 tons per hour for maize silage at 55 KW and 17 tons per hour at 75 KW. It is highly resistant to contaminants and foreign objects, ensuring that uncrushable items are expelled.

Functionality
The shredder operates with continuous uniform filling and emptying, minimizing wear and tear. Fast rotating impact elements break down biomass quickly, increasing the surface area for bacterial action, thus enhancing decomposition efficiency. The design allows for continuous operation with adjustable shredding degrees.

Benefits
The processed substrate has improved swimming behavior in fermenters due to higher fine content, enhancing stirring and pumping efficiency. The technology also allows for the use of previously difficult substrates like dung, grass, and biowaste, increasing biogas yield.

Conclusion
The Romberger continuous shredder DLZ offers a robust solution for biomass processing, enabling the use of diverse substrates and improving biogas production efficiency.
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Catalog excerpts

Processing of biomass-1

with the Romberger continuous shredder DLZ All substrates are continuously processed in flow. The Romberger continuous shredder is always filled evenly. There is no constant switching on and off of the upstream dosing system and conveying technology. Shredding of all solid intake materials with the Romberger continuous shredder 100 % possible: dung, straw, corn silage, grass, Sudan grass, whole crop silage, potatoes, sugar beet, all vegetable waste, grain corn, new substrates, etc. Without complex batch operations and peak current loads. No complicated conversions of the existing plant. Capacity of approx. 12 to/h for maize silage at 55 KW, 17 to/h at 75 KW. Absolutely insensitive to contaminants and foreign objects. What cannot be crushed comes out again. Function: Continuous uniform filling and emptying enable trouble-free, low-wear operation. Fast rotating impact elements break down the biomass in just a few seconds. Due to the special design the operation can be carried out in continuous operation. The degree of shredding can be changed by the number of impact elements.

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Processing of biomass-2

Fast-rotating shredding elements in the machine break down the cell structure in seconds, creating a homogeneous substrate with a large surface area. The Romberger continuous shredder defibres various input material instead of cutting it. This increases the surface area of the biomass and provides more attack surface for bacteria, which allows a faster and more efficient decomposition. The defibrated and crushed substrate has a significantly better swimming behavior in the fermenter due to the higher fine content. The short structure improves stirring and pumping behavior. Horse dung: before...

 Open the catalog to page 2

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