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<b>CONSTRUCTION CATALOGUE ROLLER</b>

<b>CONSTRUCTION CATALOGUE ROLLER</b>
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<b>CONSTRUCTION CATALOGUE ROLLER</b>

Product catalog summary
Load Capacity Diagrams: The load capacity of conveyor rollers is determined by the weakest component, such as the bearing, shaft, or tube. Diagrams are provided for various materials and configurations, including steel and plastic tubes, and clamped or unclamped shafts.
Centre Distance Table: A table is provided to determine the maximum number of conveyor rollers for a concentric motor based on the centre distance.
Types of Conveyor Roller Tubes: Conveyor roller tubes are available in materials like steel, galvanized steel, epoxy resin-coated steel, rubberized steel, PVC, aluminum, and stainless steel. Special dimensions can be requested.
Shafts and Slip-On Caps: Shafts come in various materials and dimensions, with options for galvanization or stainless steel. Thermoplastic slip-on caps offer corrosion protection and noise reduction.
Chains: Chains adhere to European standard DIN 8187, with specifications for different chain numbers, including dimensions and load capacities.
Tube Coatings: Coatings such as PVC, rubber, and polyurethane are available for tubes, with applications including food industry suitability and antistatic properties.
Weight Table: A table lists the weights of different shafts and tubes, categorized by material and dimensions.
Technical Advice: Recommendations include ensuring shaft parallelity, maintaining identical roller levels, considering environmental factors, and adhering to specific tolerances and load capacities.
Conveyor Roller Types: Detailed specifications for various conveyor roller types are provided, including tube diameters, load capacities, and ordering examples. Each type has specific bearings and load capacities, with options for different materials and configurations.
Ordering Specifications: Each roller type has specific ordering codes based on tube diameter, shaft diameter, and ball-bearing type. Examples are provided for clarity.
Special Features: Some rollers offer features like electrostatic protection, stainless steel bearings, and labyrinth packing for enhanced performance.
Additional Components: Various sprockets and belt wheels compatible with the conveyor rollers are listed, specifying material, size, and load capacity.
Zero Pressure Conveying Systems: Systems like Type 530 and 531 clutches use light barriers and pneumatic valves for smooth operation and overload prevention.
Drive System Components: Components include pneumatic cylinders, light barriers, and magnetic rollers with brakes, each with specific operational specifications.
Conical Conveyor Rollers: Available with synthetic material sprocket-wheels and specific conicities, suitable for continuous transport with specific load capacities.
Technical Data: Specifications for optical and electrical components, including supply voltage, current consumption, and protection features, are provided for various sensors and valves.
Brake Roller and Conveyor System Specifications: Specifications for brake rollers and conveyor systems include optimal shunting speeds and positioning for effective braking.
Components and Accessories: Lists components like skate wheels, universal rollers, guide flanges, buffer rings, and pallet rails, each with specific load capacities and applications.
Pallet Rails: Described as universal units for transporting pallets, made of galvanized steel, accommodating various wheel types and sizes.
Tooth Belts: Specifications for Poly Chain GT and HTD/RPP tooth belts highlight advantages like no greasing, low noise, and high resistance to abrasion.
Terms and Conditions: Covers aspects like pricing, payment, delivery timelines, risk transfer, retention of title, and claims resulting from defects, emphasizing written agreements.
Warranty Acceptance: Warranty is accepted for unsuitable or improper use, incorrect assembly, natural wear and tear, and other specified conditions not within Rollex's responsibility.
Liability: Rollex accepts unlimited liability for legally specified cases, with limited liability for other obligations, capped at three times the net invoiced amount.
Period of Limitation: Customer claims lapse after 12 months, except for certain damages which follow legal limitation periods.
Governing Law and Legal Venue: Governed by German law, excluding the Uniform Law regarding International Sale of Goods, with legal proceedings held at Rollex's registered office or the customer's location.
Validity of Contract: Invalid provisions do not affect the validity of remaining contract terms.
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Catalog excerpts

<b>CONSTRUCTION CATALOGUE ROLLER</b>-1

Technical changes possible. >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-2

Steel tube static surface loadingPlastic tube ֖ static surface loading Shaft static loading ֖ roller clampedShaft static loading ֖ roller not clamped 1 >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-3

+ 0 0,3 Max.number of conveyor rollers forconcentric motor Number of conveyor rollers daNconveyor roller 2 >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-6

DIN/ISO.pb > 1 b > 2 d > 1 d > 2 kgkL > 1 Nchain-no.p x b > 1 min.max.max.max.min.max.max.min.min. >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-9

Further sizes, like RO = length of tube, RL = length of roller and AL = length of shaft are not neccessary, as they result fromEL.Only for standard roller.For specials those sizes have to be mentioned for correct production. > Parallelity of shafts Identical level of rollers Parallelity of the roller conveyor profile Friction rollers not in change with non-driven rollers Enviromental factors (dust, temperature, wetness etc.) Different running resistance of bearings (lubrication packing) Tube tolerance (DIN) Max.length of roller for plastic tubes Max.length of roller for steel tubes Electrostatic...

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-10

Typepage 50Plastic roller housing1160Plastic roller housing12100Plastic roller housing13150Plastic roller housing14151Steel plate roller housing15200Steel plate roller housing16220Steel plate roller housing17250Steel plate roller housing18260Steel plate roller housing19270Steel plate roller housing10 290Steel plate roller housing11 300Plastic roller housing12 301Plastic roller housing13 302Plastic roller housing14 306Round-belt drive15 320Plastic roller16 400Plastic roller housing17-18 400STLathed steel housing, inner ball bearing19 401Plastic roller housing20 402Plastic roller housing21 402KBearing...

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-15

Steel-tube:EL = RL + 20Plastic tube:EL = RL + 16 The conveyor roller bearings consist of thermoplastic syn-thetic material.The sealed slide bearing bushes prevent the ingress of wetness into the roller.Load capacity:20 daN/bearing Type of tube:page I.3Example how to order:Type 151-50 x 2,8 KB Type of order:Plastic journal bearing with Type 151 EL ... slide bearing bushes made fromstainless steel 5 >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-28

End of shaft construction: 20 old standard SW 15 x 10/13ؘ 25 old standard SW 18 x 10/13 20 new standard SW 14 x 10/13Order without specification will be delivered to the old standard. Conveyor roller stations (page VII.2) upon request.SW 30 as plastic slip-on cap for shaft ؘ 20 SW 15 (page I.4). Back-up rings and buffer rings available in all sizes and constructions (page IX.3).Example how to order:Type 400-88.9 x 2,9 ST A 20 SW 15 x 10 EL ... Length of roller:RL = 500 mmLength of installation:EL = 506 mm 18 >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-38

432Steel double chain sprocket > 3 / > 8 x > 7 / > 32 z = 121435Steel single chain sprocket > 3 / > 8 x > 7 / > 32 Ԕ z = 102437Steel single chain sprocket > 3 / > 8 x > 7 / > 32 z = 103445Plastic tooth belt wheel 8 M z =204 445 R STSteel tooth belt wheel 8 M z = 205 447Steel tooth belt wheel 8 M z = 206 450Plastic single chain sprocket > 1 / > 2 x > 5 / > 16 Ԕ z = 11 or z = 97 452Plastic single chain sprocket > 1 / > 2 x > 5 / > 16 z = 118454Steel single chain sprocket > 1 / > 2 x > 5 1 5 16 Ԕ z = 11 9454 RSteel single chain sprocket / > 2 x / > 16 z = 11 10457Steel single chain sprocket > 1...

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-77

TypePage 530Clutch, zero pressure1-2531Clutch, zero pressure3 530/531Construction Advice4 535Plastic single sprocket > 1 / > 2 x > 5 / > 16 z = 11zero pressure5535Construction Advice6 530 Z /Pneumatic Cylinder531 Z7530 SLight-Barrier8 536E-89Magnet-Roller with Brake9Rollex Drive System Basics10Rollex Drive System Control Board11 Rollex Drive System Construction Advice12 >

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-78

Section I Section II Section III > conveyor rollerpneumatic cylinderdriveLight barrier with pneumatic valve max.4 bar chain slide barroller chain roller chain 1 / 2 5 / 8 Ԕ transport direction clutch

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-79

The minimum weight of the loaded-goods is solow so that empty pallets can also be transpor- ted.The section-length should be laid-out accor- ding to the goods-length, plus the required gap between sections (min.200 mm).The light barrier should be positioned according to the weight and speed of the loaded goods. The conveyor-length is to be laid-out so that a maximum weight of 4000 da/N will be transpor- ted.To this effect, the following factors must be considered: loaded-goods weight ֖ loaded-goods speed function frequency Calculation example: loaded-goods weight:1000 da/N loaded-goods speed:0012...

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-80

(bolt-tooth form)side of profile The system is primarily driven tangential by chainor tooth belt and drives secondary a section of positive drive conveyor rollers by chain or tooth belt. If the goods are backed up, the clutch engages and interrupts the power between primary and secondary drive, so stopping the whole section.This will be made by the goods that meets a lightbarrier with pneumatic valve and so engages the Pneumatic Cylinder. Loaded goods weight: 1 - 120 daN (depends on the drive)Loaded goods speed:max.0,6 m/sec.(depends on drive and loaded goods weight)Clutch types:single > 1 /...

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-81

Type 530/531Spring r ight Light barrier with pneumaticvalve type 530 SLight barrierwith pneumaticvalve type 530 STransport directionTransport direction Type 530/531 Spring left > 4 size="-1">

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-82

The conveyor roller type 535 is driven tangentialwith a plastic-single chain wheel > 1 / > 2 ؔx > 5 / > 16 z 11.This drives a section of rollers by belt, chain or tooth-belt.If the goods are backet-up the drive will be inter-rupted and the section stopped. This will be made by the goods, passing a light- barrier with pneumatic-valve actuating the pneu- matic cylinder. Loaded goods weight: 0,1 - 60 daN (depends on the drive)Loaded goods speed:max.0,6 m/sec.(depends on drive and loaded goods weight) > 5 size="-1">

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-83

pneumatic cylinderLight-barrier with pneumaticvalve > bolt-tooth form transport direction > 6 size="-1">

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<b>CONSTRUCTION CATALOGUE ROLLER</b>-85

for Roller Conveyor Systems > for Conveyor Systems > All dimensions in mm (1 mm = 0,03937 Inch) 1 = Transmitter Diode2 = Receiver Diode All dimensions in mm (1 mm = 0,03937 Inch) 1 = Transmitter Diode֖2 = Receiver Diode Integrated Logic Integrated Logic Electronic Background Suppression Recognition of high-gloss and jet black objects Scaled switching Distance Adjuster Large Working Range Fully Encapsulated Fully Encapsulated > Optical Data Optical Data Range550 mmPotentiometer min220օ270 mm Potentiometer centre320400 mmPotentiometer max550Ņ630 mmSwitching Hysteresis< 15% Light SourceInfrared...

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