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- Aluminium profiles
Aluminium profiles
Aluminium profiles
- Nomenclature System: The document describes a systematic approach to naming materials, using prefixes for material types, numerical series for dimensions, and suffixes for additional characteristics like materials, colors, and shapes.
- Company Presentation: Spaintec, a registered trademark by Roller, offers a comprehensive range of aluminum profiles and accessories, highlighting the advantages of aluminum over other materials like iron.
- Designs: Various projects are showcased, including linear tables, conveyor belts, and cutting machines, demonstrating the versatility of Spaintec's products.
- Profile Presentation: Spaintec profiles range from 19 to 180mm, compatible due to a standard groove design. Special profiles for compact linear guideways are also available.
- Technical Characteristics: Made from AFNOR 6060 aluminum, these profiles are corrosion-resistant and meet specific technical standards, including yield strength and tensile strength.
- Connection Components: Includes screws, nuts, and angle brackets designed for easy assembly and compatibility with Spaintec profiles.
- Hinges and Accessories: Various hinges and support feet are available for different applications, ensuring flexibility in design and assembly.
- Fixing Panels and Sliding Doors: Components for mounting panels and doors, emphasizing ease of assembly and adaptability.
- Conveyor Belts: Spaintec offers solutions for both vertical and horizontal conveyor systems, adaptable to various industrial needs.
- Linear Modules: Light and heavy linear modules are available, providing precision and flexibility for different industrial applications.
- Workplace Safety Systems: Spaintec profiles are used in constructing safe and efficient workplace environments.
- Additional technical details and specifications are provided for further reference.
- Material: 6060 T5 aluminum is used across various profiles.
- Profiles: Different profiles such as 32x180, 45x180, 90x180, 150x180, and roller profiles (50, 80, 100) are detailed with specific mechanical characteristics.
- Mechanical Features: Each profile has specified moment of inertia, elastic section modulus, weight, and maximum length.
- Various connection components like angle brackets, screws, nuts, connecting angles, and bars are listed with their references.
- Specific assembly instructions are provided for each connection type, including fast connections and angle connections.
- End caps made of black ABS plastic are available for different profile references.
- Detailed steps for assembling different connection components, including threading, fitting, and securing with screws and nuts.
- Specific tools and measurements are provided for precise assembly.
- Components like fast connections, hammer head screws, and connection bars are described with their mechanical features and applications.
- Materials used include electrozinc-plated steel and aluminum pressure die-casting.
- Materials: The document details various materials used, such as electrozinc-plated steel and aluminium pressure die-casting with zinc plating, highlighting their mechanical properties.
- Weight and Assembly: Each component is specified with its weight and assembly instructions, including the type of screws and nuts required.
- Applications: Components are designed for specific applications such as longitudinal joint profiles, fastening bearings, and constructing special length buildings according to customer requirements.
- Angle Brackets: Various angle brackets (e.g., REF. E1945F, E2545F) are used for 90-degree connections with specific profiles, each with detailed mechanical characteristics.
- Connecting Knots: Used for joining profiles at specific angles, with detailed specifications for each type.
- Interlocking and Union Components: Designed for protective panels and fixed links, with specifications for assembly and application.
- Types and Specifications: The document lists various screws (e.g., DIN 7984, DIN 912) and their applications, including options for stainless steel.
- Allen Cylindrical Head Screws: Provided with specifications for different metrics and applications.
- Hinge Types: Various hinges (e.g., REF. B3232C, B4545A) are detailed for different profiles and applications, including removable and book-type hinges.
- Lock Balls and Supports: Used for easily removable panels and as doorstops, with specific references and applications.
- Door Magnetic Catches: Used as stops and quick locks for doors, with specific applications for different profile combinations.
- Door Handles and Latches: Detailed for specific profiles, with options for keys and latches.
1. Fixed Plate (REF. PB9090): Made of aluminium, weighing 550g, designed for mounting support feet with M8-M16 studs for 4590 profiles.
2. Ground Fixed Foot (REF. PF45, PF45D, PI4545C, PI4590C, PI9090C, PI45180C, PI90180C): Made of painted steel gray (RAL 7016), varying weights from 335g to 8kg, used for floor fixing protections for various profiles. Ground anchor bolts are not included.
3. Caster (REF. RG80F, RG80): Made of white polypropylene with steel housing, weighing 350g, with a load capacity of 50kg, used for mobile structures.
4. Foot Plate (REF. PP45, PP90, PP135, PP180): Made of various profiles, used for floor fixing columns of different profiles. Ground anchor bolts are not included.
5. Mitre (REF. I90G, I80G): Made of anodized aluminum, weighing 680g, used for reinforcement in heavy constructions.
1. Fixing of Panels: Guide profiles are attached in grooves, shafts are inserted, and plates are placed. Multiblocks are recommended every 300-500mm.
2. Cover Profile: Pressed into the profile’s groove, used to cover grooves and can be used as a fixing profile.
3. Cam Joints: Panels are slid into grooves, and cam joints are pressed by hand or tool.
4. Sealing Lath: Pressed into grooves for sealing, with specific groove width requirements.
5. Fixation Profile: Base is placed in groove, plate and top are mounted, allowing for easy panel removal.
- Use appropriate screws and nuts as specified for each component.
- Ensure proper weight handling and application suitability for each profile type.
- Consult for additional measures or designs if needed.
- Fixation Profiles: Various profiles such as REF. A2 RC2, A2 RC3, and A2 MB25 are used for fixing panels. These profiles are made from hard PVC or Aluminium GD and are suitable for panels of different thicknesses.
- Guide Profiles: Used for sliding panels up to 6mm thickness, available in different colors and lengths.
- Cover Profiles: REF. A2 PR2 and A2 PR are used to close grooves in Spaintec profiles and fix panels of 4-6mm thickness.
- Spacer Profiles: REF. A2 PD is used to fix panels and meshes in any Spaintec profile, often combined with cam joints for thinner panels.
- Sealing Lath: REF. A2 LE provides tightness against dust, dirt, and noise, applicable for doors and panels.
- Mesh and Plates: Available in various dimensions and materials such as PVC, polycarbonate, and acrylic, suitable for indoor and outdoor use.
- Sliding Door Elements: Includes rails and wheels made from hard synthetic materials, designed for linear guides and sliding doors.
- Carriage and Counterweights: Used for vertical guidance and balancing of lift doors, made from durable materials like synthetic black material and hard lead.
- Rail and Wheel Assembly: Rails are fixed with M8 nuts and screws, while wheels are mounted into profile grooves with specific screws and nuts.
- Carriage Assembly: Involves dismounting and inserting slot bars into profile grooves, followed by mounting and threading the carriage.
These components are primarily used as counterweights for lift door locks. They include various references such as A2 PR90, A2 CP90, and A2 CP45, with specific screws and nuts for assembly.
These are designed for lift doors with counterweights, featuring profiles like 4590 and 9090. They have specific mechanical characteristics such as weight, maximum load, and length, with detailed assembly instructions.
Made from anodized aluminum, these supports are used in light load conveyor belts. They come in different sizes and are compatible with various roller diameters and profiles.
These are traction shafts for rollers, available in different sizes and machined according to customer needs. They are made from Steel F1110 and have specific weights per meter.
High-performance belts with trapezoidal profiles, available on request. They are customizable according to customer requirements.
These supports are used for double conveyor belts, available in adjustable and fixed angles. They are designed for specific profiles and can be customized.
Adjustable side guides made from anodized aluminum and polyethylene, with a maximum length of 6m. They are used for guiding conveyor belts.
These modules include shafts and grooved bearings, with detailed assembly instructions. They are used for light linear applications and can be customized in length.
These carriages are designed for light linear modules, compatible with various guide profiles. They come in different lengths and can be customized.
- Components are primarily designed for light linear modules.
- Materials used include hardened steel, chrome steel, aluminum, and reinforced thermoplastic.
- Components are available in various sizes and can be customized to specific lengths or dimensions.
- SPTC Profiles and Bearings: Used for assembly of light linear modules, available in different lengths and configurations.
- Shaft and Grooved Bearing: Made from hardened steel and chrome steel, respectively, designed for light linear modules.
- Shaft Supporting Profile: Made from 6060 T5 aluminum, supports shafts in linear modules.
- End Caps and Cover Profiles: Made from black plastic and aluminum, used to secure and protect module ends.
- Timing Belt and Tensioners: Made from polyurethane and anodized aluminum, used for belt-driven modules.
- Carriage Lock and Special Box: Aluminum components used to secure and house module elements.
- Tooth Pulley: Aluminum pulley with incorporated bearings, used in special boxes.
- Profile Sliding T: Made from NBR synthetic material, used in friction guideway modules.
- Spindle TR and Nut LR: Made from F114 and brass, used for linear modules with friction guideway and drive.
- Bearing Cover: Anodized aluminum covers for bearings, available in blind and open types.
- Hand Wheel: Made from reinforced thermoplastic, used for manual drive of guideways.
- Friction Carriage: Various materials, used for manual friction guideway applications.
- Components are assembled using standard screws and nuts, with specific references provided for each part.
- Applications include light linear modules, friction guideways, and manual drive systems.
- Customization options are available for specific customer requirements.
The document outlines specifications for manual friction guideways and conveyor belts. For manual friction guideways, profiles ranging from A=45 to 180mm can be used. Specific profiles such as 4590, 9090, 90135, and 150180 are recommended for guided friction with drive.
Engineering Features:
Materials vary, with a weight of 0.64Kg. Assembly involves profiles and end caps with specific references. Applications include linear modules with friction guideways.
Conveyor Belts:
Six models are available, designed with rollers of 50, 80, or 100mm. Types include flat, horizontal, and inclined belts. Height adjustments are possible, and belts can be customized with different materials and dimensions.
Design and Dimensions:
Conveyor belts can be designed with various profiles and rollers. Basic dimensions depend on roller type, with specific adjustments for width and height.
Working Conditions and Structure:
Considerations include transport material, weight, temperature, and structural elements like ground anchors and safety systems.
Drive Systems:
Includes motor specifications, speed, and reduction ratios. Custom models are available upon request.
Light Linear Modules:
These modules are competitive for high-speed, low-load applications. They feature double row deep groove ball bearings and are driven by toothed belts. Standard carriages are available for various profiles, with options for custom lengths.
Friction Guideway Modules:
Used in applications not requiring high accuracy, these modules are suitable for wet environments with dust. They feature a shaft of 12 diameter and are available in two types: with and without transmission. Carriages can include manual brakes and are compatible with profiles from 45 to 180mm.
Additional Features:
Modules can be designed for XYZ tables and have a maximum body length of 6m, except for certain profiles limited to 4m. Protective bellows are recommended for belt development.
The document describes a system composed of trapezoidal drive spindles with brass nuts, featuring a 4mm pitch and 20mm thread, with an accuracy of +/-0.03 per 300mm. It supports right or left turns and can be used in applications requiring higher load capacity through friction linear modules with grooved bearing carriages. Various module combinations are possible, and guideways can be mounted with profiles of specific dimensions (4590, 9090, 90135, 150180).
Several types of linear modules are detailed, including those with and without transmission. The document lists specific models like MF4590, MF9090, and their variants with drive (MF4590CA, MF9090CA). Heavy and self-supporting precision linear modules are also discussed, with options for external and compact guideways.
The document outlines two main types of guideway systems: external and compact. External systems allow for large and complex designs, with lengths up to 5000mm and various ball screw pitches. Compact systems, such as GC90135 and GC150180, offer different configurations for precision and non-precision applications, with specific technical specifications for load and speed.
Applications include XY tables, telescope guideways, and double truss systems, each with specific configurations for movement and load handling. The document emphasizes customization based on customer requirements, including dimensions, speed, and load capacity.
Aluminum profiles are used for creating workstations and safeguards, with options for mobile or fixed setups, arm adapters, and various door types. The document highlights the versatility and aesthetic benefits of using capped slots in profile designs.
1. Workstations: Designed with aluminum profiles and steel sheets, these workstations can be mobile, allowing for both standing and sitting work. They include shelves for organizing work materials and a folding arm for ease of handling.
2. Truck-Rack: Built with composite aluminum profiles, this equipment is designed to transport heavy and large items, supporting significant weight.
3. Testing Table for Awning: Features a structure made from 90x90F aluminum profiles, with a guideway formed by two light linear modules. It includes both automated and manually operated carriages with brakes for positioning.
Procedures and Functionality:
1. Mobile Safeguard: Composed of a fixed structure anchored to the floor, it includes a sliding linear guide system for precise movement and weight support of doors or protections.
2. Door: A simple structure with a handle and hinges, operated manually.
Recommendations and Best Practices:
- For applications requiring precision in door movement, use the sliding linear guide system.
- For less precision-demanding applications, alternative sliding doors can be utilized.
Appendix:
Additional details and specifications are provided in the appendix section.
Catalog excerpts
DISTRIBUIDORAUTORIZADO / AUTHORIZED DISTRIBUTOR:
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fndfce / fndex 1° PARTE “INTRODUCCION” - 1st PART INTRODUCTION *-Sistema de nomenclatura / Spaintec's nomenclature Pag 4 *-Introduccion empresa / Company presentation Pag 5 *-Proyectos / Designs Pag 6 2° PARTE “PERFILERIA SPAINTEC” - 2nd PART SPAINTEC PROFILING *-Introduccion perfileria / Profile presentation Pag 12 *-lndice perfiles / Profile index Pag 14 *-Caracteristicas tecnicas / Technical characteristics Pag 22 *-Tapas Spaintec / Spaintec's end caps Pag 38 3° PARTE “MATERIAL AUXILIAR” - 3rd PART AUXILIARY MATERIAL *-Elementos de union / Connection components Pag 39...
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El sistema de nomenclatura / Nomenclature system El sistema de nomenclatura sigue el siguiente orden; Nomenclature system follows the following order • Se denomina con un prefijo el tipo de material (ver tabla) The material type is designed by a prefix (see table) • Seguido de una serie numerica las medidas exteriores de los perfiles o del material. Followed by a numerical serie with the outer dimension of the profiles or material. • El sufijo designa materiales, colores, formas... The suffix designates materials, colours, shapes... • Algunos materiales no llevan serie numerica y...
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Introducción empresa / Company presentation Spaintec, marca registrada por Roller a nivel internacional como sistema propio de aluminio, abarca toda la gama de perfiles y accesorios necesarios para cubrir las necesidades actuales de la industria. El aluminio técnico, como sistema de perfiles, se encuentra actualmente en auge; nuestra empresa introduce el mismo en el mercado con la máxima seriedad y profesionalidad. En mejora continua de productos y servicios Roller ha desarrollado unos nuevos perfiles (compact) que se adaptan a las necesidades del mercado, tanto para aplicaciones estándar como...
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Proyectos / Designs MESA LINEAL 0XYZ, 0XY; módulos lineales ligeros (eje+ rodamiento acanalado) y 0Z: Guiado linear de precisión / LINEAR TABLE 0XYZ, 0XY; light linear module (shaft+ grooved bearing) and 0Z: Precision linear guideway. MESA LINEAL 0XY; módulos lineales ligeros (eje+ rodamiento acanalado) / LINEAR TABLE 0XY; light linear module (shaft+ grooved bearing)
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Proyectos / Designs GUIADO LINEAL 0X-Y / LINEAR GUIDE 0X-Y CORTADORA DE RIBETES / BEVEL EDGE CUTTER
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Proyectos / Designs MESA CORTADORA DE PLACAS / PLATES CUTTING TABLE PROTECCIONES / SAVEGUARDS
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Proyectos / Designs CINTA TRANSPORTADORA INTERIOR CON MOVIMIENTO VERTICAL (módulos lineales ligeros) / INNER CONVEYOR BELT WITH VERTICAL MOVEMENT (light linear module) CINTA TRANSPORTADORA VERTICAL / VERTICAL CONVEYOR BELT
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Proyectos / Designs MAQUINA CORTADORA DE PLASTICO / PLASTIC CUTTING MACHINE MODULO LINEAR CON DOBLE GUIADO Y TRANSMISIÓN CON CORREA / LINEAR MODULE WITH DOUBLE GUIDEWAY AND TRANSMISSION BELT
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Perfilería aluminio Aluminium profiling 2ªp
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Perfilería en aluminio / Aluminium profiling PERFILES SPAINTEC En Roller disponemos de una amplia gama de perfiles Spaintec, con medidas que van desde 19 a 180mm. Todos ellos compatibles entre sí gracias a que todos tienen la misma ranura. Roller can supply a wide range of Spaintec profiles with sizes ranging from 19 to 180mm. All profiles are compatible between them because they all have the same groove. Hemos incluido en nuestra gama unos rodillos 50-80100mm de diámetro para la fabricación de bandas transportadoras, entre otras aplicaciones. We have included in our catalogue, rollers of 50...
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Perfilería en aluminio / Aluminium profiling PERFILES SPAINTEC SPAINTEC PROFILES Las ranuras son estándar para todos los perfiles. The grooves are standard for all profiles. Están preparadas para trabajar con tornillos hexagonales de cabeza Allen DIN 7984, y con tuercas especiales. They are able to work with hexagonal Screws DIN 7984 and special nuts. Los radios de acuerdo son 2.5mm en todos los perfiles. Los agujeros de diámetro 11,7mm, están diseñados a modo de conducto de aire para neumática. Son algo mayores en los perfiles ligeros para reducir el peso del perfil. The 11.7mm diameter holes...
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling INDICE / INDEX
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Perfilería en aluminio / Aluminium profiling PERFIL 19x32 - 19x32 PROFILE REF. 01932 CARACTERISTICAS MECANICAS / ENGINEERING FEATURES Material / Material: Aluminio 6060 T5 / 6060 T5 aluminum Momento de inercia / Moment of inertia: Ix: 3.11cm4 - IY: 1.54 cm4 Módulo de resistencia a la flexión / Elastic section modulus: Wx: 1.65cm3 - WY: 1.62 cm3 Peso / Weight: 1.010 kg/m Longitud max / Length max: 6.05 m POSIBILIDADES DE UNION / CONNECTION POSSIBILITIES Unión rápida / Fast connection Escuadra / Angle bracket Tornillo / Screw Tuerca / Nut Unión angular / Angle connection PERFIL 32x32 - 32x32 PROFILE...
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Perfilería en aluminio / Aluminium profiling PERFIL 19x45 - 19x45 PROFILE REF. 01945 CARACTERISTICAS MECANICAS / ENGINEERING FEATURES Material / Material: Aluminio 6060 T5 / 6060 T5 aluminum Momento de inercia / Moment of inertia: Ix: 6.14cm4- IY: 1.86cm4 Módulo de resistencia a la flexión / Elastic section modulus: Wx: 2.73cm3 - WY: 1.86cm3 Peso / Weight: 1.126kg/m Longitud max / Length max: 6.05m POSIBILIDADES DE UNION / CONNECTION POSSIBILITIES Unión rápida / Fast connection Escuadra / Angle bracket Tornillo / Screw Tuerca / Nut Unión angular / Angle connection PERFIL 45x19 - 45x19 PROFILE...
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causer70 Pages
PRODUCT CATALOGUE266 Pages