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GENERAL CATALOG

GENERAL CATALOG
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GENERAL CATALOG

Product catalog summary
Company Overview
Roll-Ven is a prominent player in the conveyor roller industry, boasting over 9 million Euros in sales and 35 years of experience. The company emphasizes flexibility, customization, and professionalism, fostering long-term customer relationships through comprehensive services from project formulation to after-sales support.
Historical Milestones
  • 1973: Roll-Ven was established, identifying opportunities in the transport and material handling market.
  • 1985: The Benvenuti family acquired a majority share, later consolidating ownership.
  • 2008: Roll-Ven enhanced its presence in the Italian market and began focusing on international expansion.
  • 2009: A new production site was inaugurated in Villorba-Treviso, expanding production and storage capabilities.
Product Offerings
Roll-Ven offers a diverse range of rollers for various industrial applications, including gravity roller conveyors, belt conveyor rollers, power-driven rollers, and special rollers and accessories for curves and belt conveyors.
Technical Specifications
Rollers are designed with various shaft options, rubber components, and finishes to meet specific industrial needs. The designation code includes details such as casing diameter, number of teeth, shaft length, and control type.
Strategic Focus
The company's strategy emphasizes research, technological innovation, and dynamic customer engagement. Roll-Ven partners with leading suppliers of automated systems in Italy, ensuring optimal performance and reliability even in challenging conditions like quarries and foundries.
Applications
Roll-Ven rollers are used across diverse sectors, including mechanical transport, bottling, packaging, pharmaceuticals, and chemicals, demonstrating their adaptability and technological advancement.
Roller Specifications and Configurations
The document provides detailed specifications for ALFA and BETA rollers used in gravity and belt-driven conveyors, including dimensions, weight, materials, and customization options. ALFA rollers are available with galvanized or stainless steel shafts and tubes, while BETA rollers can have PVC or steel tubes.
Performance and Limitations
BETA rollers with PVC tubes are noted for their smooth and silent operation, resistance to corrosion, and suitability for light loads at temperatures not exceeding 50°C. Steel tube BETA rollers maintain load capacity as roller length increases but share the same temperature limitation.
Customization Options
Available customizations include different shaft configurations, material choices (galvanized or stainless steel), and coatings (PVC or rubber sheath).
Graphical Data
The document includes graphs showing the maximum load capacity (DaN) relative to roller length for different shaft diameters.
Roller Types and Applications
The document provides technical specifications for GAMMA, DELTA, and KAPPA rollers, designed for different load capacities and environments, including dusty conditions. GAMMA rollers are suitable for straight-line roller conveyors and medium load transport, DELTA rollers for heavy load transport, and KAPPA rollers focus on robustness and reliability.
Technical Specifications
Detailed dimensions and weight specifications for each roller type and configuration are provided, along with static load capacity and roller length for various models.
Conclusion
The document serves as a comprehensive guide for selecting the appropriate roller type based on specific conveyor system requirements, load capacities, and environmental conditions.
Power-Driven Rollers
The document provides technical specifications and operational guidelines for power-driven rollers, focusing on chain-driven and belt-driven roller conveyors. Chain-driven systems are suitable for heavy loads at low speeds, while belt-driven systems are preferred for light loads and high speeds.
Drive Mechanisms
Two primary drive systems are discussed: chain-driven and belt-driven. Chain-driven systems are suitable for heavy loads at low speeds, with speeds typically ranging from 0.1 to 0.5 m/s. Belt-driven systems are preferred for light loads and high speeds, offering simplicity, low noise, and cleanliness.
Operational Recommendations
For optimal performance, the motor reducer should be positioned at the downstream end of the conveyor or centrally for reversible conveyors. This ensures even tension across rollers, except for end rollers which bear more load.
Figures and Diagrams
The document includes several figures illustrating different drive configurations and roller arrangements, highlighting the positioning of motors, tensioners, and rollers.
Brake Rollers and Wheels
Type 80 brake rollers are compatible with load conveying rollers of any diameter and should protrude approximately 2 mm above the conveyor roller bed. They control the speed of packages on gravity lanes, maintaining a constant conveying speed.
Motor Drum Rollers
Motor drum rollers are compact, allowing for narrow belt conveyors while maintaining high torque. They are supplied with an IP 66 seal and rustless casing, suitable for the food industry.
Installation Guidelines
Motor drum rollers are for horizontal mounting only. When mounted on metal supports, a 0.3-0.5 mm allowance is needed between key beds and support slots. The drum cannot operate without a belt, and belt tension should be minimal to prevent sliding.
Available Options
Options include friction belt lining, rubber mounting supports, capacitors for single-phase motors, and drum idlers of the same size and shape. Special executions are available upon request.
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Catalog excerpts

GENERAL CATALOG-2

la nostra storia? un caMMino in crescita. our historY? a path to growth. 40 eMployees Dall’analisi delle necessità operative alla formulazione alla messa a punto del progetto, dalla realizzazione di un rullo speciale fino all’assistenza tecnica post vendita, Roll-Ven non lascia mai solo il cliente, creando collaborazioni durature. From operative analysis to start-up, to special roller production, up to after-sales technical service, Roll-Ven never abandons its customers. The result is a long lasting relationship. 35coMMesse annue anni 6.000 40 addetti Nasce Roll-Ven. Un gruppo di soci intuisce...

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GENERAL CATALOG-3

la nostra storia? un caMMino in crescita. our historY? a path to growth. 40 eMployees Dall’analisi delle necessità operative alla formulazione alla messa a punto del progetto, dalla realizzazione di un rullo speciale fino all’assistenza tecnica post vendita, Roll-Ven non lascia mai solo il cliente, creando collaborazioni durature. From operative analysis to start-up, to special roller production, up to after-sales technical service, Roll-Ven never abandons its customers. The result is a long lasting relationship. 35coMMesse annue anni 6.000 40 addetti Nasce Roll-Ven. Un gruppo di soci intuisce...

 Open the catalog to page 3
GENERAL CATALOG-4

il nostro punto di forza? offrire soluzioni. our strength? offering solutions! Alla base della strategia aziendale vi è l’orientamento alla ricerca, l’attenzione per l’innovazione tecnologica ed un atteggiamento dinamicamente propositivo nei confronti del cliente. L’azienda ha rapporti di partnership con le più significative aziende italiane fornitrici di impianti d’automazione. Un solido know-how garantisce ai rulli Roll-Ven prestazioni ottimali, in qualunque settore industriale. I rulli Roll-Ven assicurano resistenza anche alle peggiori condizioni di lavoro (cave, industrie della lavorazione...

 Open the catalog to page 4
GENERAL CATALOG-5

il nostro punto di forza? offrire soluzioni. our strength? offering solutions! Alla base della strategia aziendale vi è l’orientamento alla ricerca, l’attenzione per l’innovazione tecnologica ed un atteggiamento dinamicamente propositivo nei confronti del cliente. L’azienda ha rapporti di partnership con le più significative aziende italiane fornitrici di impianti d’automazione. Un solido know-how garantisce ai rulli Roll-Ven prestazioni ottimali, in qualunque settore industriale. I rulli Roll-Ven assicurano resistenza anche alle peggiori condizioni di lavoro (cave, industrie della lavorazione...

 Open the catalog to page 5
GENERAL CATALOG-6

applicazioni dei rulli roller use RULLIERE A GRAVITÀ GRAVITY ROLLER CONVEYOR TERNE PER COPPIE PER RULLI PIANI PER TRASPORTATORI TRASPORTATORI TRASPORTATORI A NASTRO A NASTRO A NASTRO 3-ROLL TROUGHER FOR BELT CONVEYORS 2-ROLL TROUGHER FOR BELT CONVEYORS BELT CONVEYOR FLAT ROLLERS RULLI PIANI CON ANELLI DI IMPATTO RULLI PIANI CON DISCHI RULLI PIANI CON SPIRALI IN GOMMA RULLI A SBALZO DI GUIDA RULLI COMANDATI ESTERNI RULLI COMANDATI INTERNI RULLI COMANDATI FRIZIONATI RULLI COMANDATI CON RUOTA LIBERA RULLI CON COMANDO A CINGHIA CURVE A RULLI FOLLI CONICI E DOPPI CURVE A RULLI COMANDATI CONICI FLAT...

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GENERAL CATALOG-7

applicazioni dei rulli roller use RULLIERE A GRAVITÀ GRAVITY ROLLER CONVEYOR TERNE PER COPPIE PER RULLI PIANI PER TRASPORTATORI TRASPORTATORI TRASPORTATORI A NASTRO A NASTRO A NASTRO 3-ROLL TROUGHER FOR BELT CONVEYORS 2-ROLL TROUGHER FOR BELT CONVEYORS BELT CONVEYOR FLAT ROLLERS RULLI PIANI CON ANELLI DI IMPATTO RULLI PIANI CON DISCHI RULLI PIANI CON SPIRALI IN GOMMA RULLI A SBALZO DI GUIDA RULLI COMANDATI ESTERNI RULLI COMANDATI INTERNI RULLI COMANDATI FRIZIONATI RULLI COMANDATI CON RUOTA LIBERA RULLI CON COMANDO A CINGHIA CURVE A RULLI FOLLI CONICI E DOPPI CURVE A RULLI COMANDATI CONICI FLAT...

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GENERAL CATALOG-8

designazione Rulli roller designation code Componenti in gomma: AI (Anelli impatto) DA (Dischi tipo A) DB (Dischi tipo B) SA (Spirali in acciaio) SG (Spirali in gomma) 2B (Bordini di contenimento) Rubber components: AI (Impact molded rolls) DA (Type A molded disc rolls) DB (Type B molded disc rolls) SA (Steel spirals) SG (Rubber spirals) 2B (Retaining flanges) SIGMA Serie Diametro mantello Casing diameter Diameter AI/DA/DB/SG Diametro AI/DA/DB/SG Shaft diameter Comando: CI (Comando interno) CE (Comando esterno) G (Gola) B2 Esecuzione asse: A (Piani di chiave) B1 (Asse semplice) B2 (Filetto interno)...

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GENERAL CATALOG-9

designazione Rulli roller designation code Componenti in gomma: AI (Anelli impatto) DA (Dischi tipo A) DB (Dischi tipo B) SA (Spirali in acciaio) SG (Spirali in gomma) 2B (Bordini di contenimento) Rubber components: AI (Impact molded rolls) DA (Type A molded disc rolls) DB (Type B molded disc rolls) SA (Steel spirals) SG (Rubber spirals) 2B (Retaining flanges) SIGMA Serie Diametro mantello Casing diameter Diameter AI/DA/DB/SG Diametro AI/DA/DB/SG Shaft diameter Comando: CI (Comando interno) CE (Comando esterno) G (Gola) B2 Esecuzione asse: A (Piani di chiave) B1 (Asse semplice) B2 (Filetto interno)...

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GENERAL CATALOG-10

rulli folli per trasportatori a gravitá idlers for gravity and belt Driven conveyors rulli Motorizzati power driven rollers rulli e accessori per curve rollers and accessories for curves rulli e accessori per nastri trasportatori rollers and accessories for belt conveyors rulli speciali special rollers supporti supports coMponenti per Magazzini dinaMici 292-303 coMponents for Material handling MototaMburi Motor druM rollers

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GENERAL CATALOG-11

rulli folli per trasportatori a gravitá idlers for gravity and belt Driven conveyors rulli Motorizzati power driven rollers rulli e accessori per curve rollers and accessories for curves rulli e accessori per nastri trasportatori rollers and accessories for belt conveyors rulli speciali special rollers supporti supports coMponenti per Magazzini dinaMici 292-303 coMponents for Material handling MototaMburi Motor druM rollers

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GENERAL CATALOG-12

idlers for gravity and belt Driven conveyors rulli folli rulli folli per trasportatori a gravitá e a nastro

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GENERAL CATALOG-13

idlers for gravity and belt Driven conveyors rulli folli rulli folli per trasportatori a gravitá e a nastro

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.