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I20 Double Sheet Detector for all metals with non-contacting sensors

I20 Double Sheet Detector for all metals with non-contacting sensors

I20 Double Sheet Detector for all metals with non-contacting sensors

Product catalog summary
Overview
The I20 Double Sheet Detection system is designed for use in flexible manufacturing systems within the sheet processing industry. It aims to prevent damage to presses and other machinery by detecting multiple sheets being fed simultaneously. The system is suitable for magnetic feeder systems and features a calibration process via a Teach-In procedure, a digital display for sheet thickness and operational parameters, and an integrated fieldbus interface.

Specifications
The I20 system is based on the R1000 platform and includes a control unit, a pair of sensors (transmitter and receiver), and sensor cables. It supports up to four pairs of sensors depending on the application requirements. The system operates on a 24 V DC power supply with a power consumption of less than 20 W and is protected under IP65 standards.

Functionality
The system uses eddy current measurement principles to detect sheet thickness. The transmitter generates an electromagnetic field that induces eddy currents in the target sheet, which are then measured by the receiver to determine thickness. The system can monitor over-gauge and under-gauge limits and operating voltage sensor gaps.

Sensor Options
Several sensor pairs are available for different applications, including IS/IE20-30GS, IS/IE42-30GS, and ISQ42S/IEQ42S. These sensors vary in their applicable sheet thickness ranges and nominal sensor distances. All sensors are protected under IP54 standards and are available with quick disconnect cables.

Installation and Configuration
The I20 system can be mounted as a wall enclosure or front panel. It features an opto coupler interface and supports various fieldbus interfaces such as Profibus-DP, ControlNet, DeviceNet, and others. The system's control unit displays LED functions, pushbutton functions, program numbers, material types, nominal thickness, and measurement states.

Technical Data
The I20 system operates within an ambient temperature range of 0°C to 50°C and weighs approximately 1.6 kg. It includes potential-free signal inputs and opto coupler switching outputs with a maximum switching capacity of 50 VAC, 0.15 A, and 0.15 W.

Conclusion
The I20 Double Sheet Detection system is a robust solution for preventing damage in sheet processing applications. Its flexible configuration options and reliable detection capabilities make it suitable for various industrial environments.
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Catalog excerpts

I20 Double Sheet Detector for all metals with non-contacting sensors-1

DOUBLE SHEET DETECTION I20 DOUBLE SHEET DUAL HEAD SYSTEM, NON-CONTACTING ● Suitable for magnetic feeder system ● Calibration by Teach-In procedure ● Digital display of sheet thickness and operational parameters Integrated fieldbus interface with process and parameter interface ● Monitoring of over-gauge and under-gauge limit ● Monitoring of operating voltage sensor gaps ● Available as wall mounting enclosure or as front panel

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I20 Double Sheet Detector for all metals with non-contacting sensors-2

I20 DOUBLE SHEET Description Flexible Manufacturing Systems in the sheet processing industry require reliable Double Sheet Control systems in order to protect presses and other sheet processing machines against damage caused by feeding multiple sheets. The Double Sheet Detector R1000 I20 was specifically developed for this technical environment. Depending on the application (type of material, thickness, sensor gap) the I20 can be used with up to four pairs of sensors. The reliable function of the Double Sheet Detector depends therefore most importantly on the selection of the correct sensors...

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I20 Double Sheet Detector for all metals with non-contacting sensors-3

DUAL HEAD SYSTEM, NON-CONTACTING Sensors For performing Double Sheet Detection with I20 the following sensor pairs are required: IS/IE20-30GS, IS/IE42-30GS or ISQ42S / IEQ42S. To perform part inspection, material inspection, or hardness inspection the sensor pair ISQ160S / IEQ160S has to be used. Sensor pair IS20-30GS / IE20-30GS: Application: Double Sheet Detection Sheet thickness: 0.05 - 4 mm for steel 0.05 - 5 mm for aluminum (LW 20 - 30 MS/m) 0.2 - 5 mm for austenitic stainless steel Sensor distance: see sensor diagrams in the manual Measurement principle: Eddy Current Protection class: at...

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I20 Double Sheet Detector for all metals with non-contacting sensors-4

Revision 1.7, May 2024 - Subject to technical modification and error ROLAND ELECTRONIC GmbH 75210 Keltem / Germany fax: +49 7236 9392-33 www.roland-electronic.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.