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Schüssler Clamping Technology

Schüssler Clamping Technology
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Schüssler Clamping Technology

Product catalog summary
Overview: The document from Karl Schüssler GmbH & Co. KG provides comprehensive details on tool holding products, focusing on precision, corrosion resistance, and enhanced performance for machining processes. It covers ER-Collet chucks, endmill holders, shrink fit holders, shell mill holders, and accessories.
Specifications: Each tool holder type is detailed with specifications such as dimensions, clamping ranges, and technical designs. Emphasis is placed on precision manufacturing tolerances and high-quality materials.
Product Descriptions: Descriptions of products like ER-Collet chucks and endmill holders highlight unique features such as corrosion resistance and enhanced clamping force, with benefits of patented designs for improved machining performance.
Quality Features: The document outlines adherence to quality standards like AT3 tolerance quality for tapers, fine balancing for smooth spindle operation, and RFID chips for tool holder identification.
Cost Efficiency: Analysis of cost savings potential shows how high-quality tool holders can reduce tool and machine costs over time.
Accessories: A list of accessories, including collet chuck extensions, pull studs, and wrenches, complements the tool holders.
Critical Information:
  • Precision and Performance: Emphasis on precision with runout tolerances and balancing specifications ensuring optimal performance and longevity.
  • Corrosion Resistance: Special attention to corrosion-resistant designs, particularly in ER-Collet chucks, for durability in challenging environments.
  • Investment and Savings: Highlights low investment cost relative to potential savings in maintenance, advocating for Schüssler products for profitable operations.
Technical Specifications: Detailed specifications for HSK-A 63 series tool holders, including runout, bore tolerance, and materials used.
Applications: Suitable for tools without internal coolant and machining in difficult positions, designed for clamping tools with cylindrical shanks.
Technical Design: Features include multiple coolant holes and additional threads for fine balancing.
Product Variants: Includes endmill holders with "Cool Tool" feature, shrink fit holders with various angles, and thread shank adapters.
Shrink Fit Holder Overview: Focus on SK 40 ISO 7388-1 Form AD/AF standard, suitable for tools without internal coolant.
Shrink Fit Extensions: Made of heat-resistant steel, suitable for inductive shrinking units, used for tool holder extension.
Pull Studs: Various types with detailed dimensions and thread specifications.
Accessories: Includes ER-Collets, clamping nuts, wrenches, and tools for various applications.
Location and Contact: Address and contact information for Karl Schüssler GmbH & Co. KG in Bodelshausen, Germany.
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Catalog excerpts

Schüssler Clamping Technology-2

Karl Schüssler GmbH & Co. KG, 2022

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Schüssler Clamping Technology-3

HSK-A 63 ER-Collet chuck p. 14 ER-Collet chuck „Mini“ p. 15 ER-Collet chuck corrosion-resistant p. 16 HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. 17 Endmill holder Weldon p. 18 Endmill holder Weldon „Cool Tool“ p. 19 Endmill holder Weldon with 4 x „Cool Tool“ corrosion resistant p. 20 Endmill holder Weldon - slim, long p. 21 Endmill holder Whistle notch p. 22 Shrink fit holder 4,5° „Cool Tool“ p. 26 Shrink fit holder 4,5° long, slim p. 27 Shrink fit holder 4,5° with 4 x „Cool Tool“ corrosion resistant p. 29 Thread shank adapter - conical form p. 31 Thread shank adapter- cylindrical...

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Schüssler Clamping Technology-4

ER-Collet chuck Endmill holder Weldon Shrink fit holder 4,5° Shell mill holder HSK-E 32, HSK-E 40 and HSK-E 50 ER-Collet chuck Shrink fit holder 4,5° Shrink fit holder 3° extra slim, short SK 40 ISO 7388-1 AD/AF ER-Collet chuck p. 76 ER-Collet chuck „Mini“ p. 77 ER-Collet chuck corrosion-resistant p. 78 HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. 79 Endmill holder Weldon p. 80 Endmill holder Weldon „Cool Tool“ p. 81 Endmill holder Weldon with 4 x „Cool Tool“ corrosion resistant p. 82 Endmill holder Weldon - slim, long p. 83 Shrink fit holder 4,5° „Cool Tool“ p. 87 Shrink fit holder...

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Schüssler Clamping Technology-5

HPC - Precision ER collet chuck HAWK EYE® p. Endmill holder Weldon p. Endmill holder Weldon „Cool Tool“ p. Shrink fit holder 4,5°„Cool Tool“ p. Shrink fit holder 4,5° with 4x „Cool Tool“ corrosion resistant p. Shell mill holder „Cool Tool“ p. Combi shell mill holder p. Short drill chuck p. HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. ER-Collet chuck „Mini“ p. HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. Endmill holder Weldon p. Shrink fit holder 4,5° „Cool Tool“ p. Shell mill holder „Cool Tool“ p. Combi shell mill holder p. Short drill chuck p. HPC - Precision ER collet...

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Schüssler Clamping Technology-6

ER-Collet chuck - BT double contact - BTD Endmill holder Weldon - BT double contact - BTD Shrink fit holder 4,5° - BT double contact - BTD Shell mill holder „Cool Tool“ - BT double contact - BTD PAGES 135-138 POLYGON SHANK CORUM C4, C5, C6, C8 ER-Collet chuck ER-Collet chuck „Mini“ HPC - Precision ER collet chuck HAWK EYE® Endmill holder Weldon Endmill holder Whistle Notch Shrink fit holder 4,5° Shell mill holder „Cool Tool“ Collet chuck extensions Shrink fit extensions Pull studs Coolant tubes + wrenches Taper cleaners ER-Collets 5 |J ER-Collets 2 |j Wrenches Ball bearing wrenches + attachment...

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Schüssler Clamping Technology-8

TOOL HOLDING SYSTEMS SUSTAINABLE PRODUCED IN GERMANY.

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Schüssler Clamping Technology-9

•S We use 100% electricity produced by water power plants S We operate photovoltaic systems for own power consumption S We heat our buildings C02-neutral with wooden pellets ■S We use systems for heat recovery of our facilities S We are a member of the sustainability initiative “Blue Competence”

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Schüssler Clamping Technology-10

1 Hard reworked drive slots on HSK-taper guarantees: ■ perfect seat and torque transfer in machine spindle 2 Hard reworked HSK-shoulder guarantees: ■ perfect runout of clamping shoulder (max. 10n : 5 times more accurate than DIN) ■ highest runout accuracy ■ maximum clamping force in spindle ■ maximum radial rigidity 3 Hard reworked HSK-discharge surface garantees: ■ safe release of HSK at tool change All toolholders fine balanced to ■ smooth and bearing protecting spindle run ■ longer spindle life cycle ■ maximum tool life ■ better milling surface 5 HSK-A, ISO 7388-1 and CORUM have included the...

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Schüssler Clamping Technology-11

SCHUSSLER 10 Fine balanced and hardened clamping nut 11 Radius transfer to ER-taper maintains accuracy of the collet 12 Big insertion depth for tools with long shank Runout tolerance of the different toolholder types: Toolholder type: Runout Runout Endmill holder Weldon, Collet cuck, ^ 3 p ^ 4 p Shrink fit holder, Endmill holder Whistle Notch Shell mill holder, Combi shell mill holder ^ 6 p ^ 6 p Morse taper adapter ^ 8 p Schussler offers you the opportunity to supply our tool holders in standard size (0 10 x 4,5 mm) with data-chip. The following interfaces are already prepared for assembling...

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Schüssler Clamping Technology-12

The cost of tool holders is less than 1 % of the total production costs of a workpiece and therefore nearly insignificant. But they offer enormous savings potential: because high quality in the tool holding interface enables you to: E increase tool life significantly, [mj improve machining processes in terms of productivity and workpiece quality, As our calculation example shows, the use of high-quality Schussler tool holders lead to significant savings in the tool costs. Even one tool holder can reduce the cost of the tools used in it by more than 6.000 €, with an additional investment of less...

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Schüssler Clamping Technology-13

TOOL HOLDERSDIN 68893-1, HSK-A 63, HSK-A 80, HSK-A 100, HSK-A 40 AND HSK-A 50 dl

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Schüssler Clamping Technology-14

SCHUSSLER HSK-A 63 HSK-A 63 Collet Chuck ER Application: For clamping tools with cylindrical shank in collets ER. Technical Design: Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 uat 2,5 X D. ©FINE BALANCED Sealed versions

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Schüssler Clamping Technology-15

Collet chuck ER „Mini Application: Technical Design: Includes:Accessories: For clamping tools with cylindrical shank in collets ER. Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 u at 2,5 X D. SCHUSSLER ©FINE BALANCED Sealed versions see pages 165, 166.

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Schüssler Clamping Technology-16

SCHUSSLER HSK-A 63 Collet chuck ER - Corrosion resistant FINE BALANCED Application: For clamping tools with cylindrical shank in collets ER. Technical Design: The entire front area of the tool holder is corrosion resistant. Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 u at 2,5 X D. Corrosion resistant Sealed versions

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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