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Schüssler Clamping Technology

Schüssler Clamping Technology
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Schüssler Clamping Technology

Product catalog summary
Overview: The document from Karl Schüssler GmbH & Co. KG provides comprehensive details on various tool holders used in machining processes, emphasizing their role in enhancing efficiency and reducing costs.
1. Tool Holder Types: The document describes several tool holders, including ER-Collet chucks, endmill holders, shrink fit holders, shell mill holders, and adapters. Variants include corrosion-resistant and "Cool Tool" versions.
2. Specifications: Detailed specifications are provided for each tool holder type, such as dimensions, clamping ranges, and technical designs. For instance, the ER-Collet chuck has a high precision taper with a maximum runout of ≤ 8 µm at 2.5 times the diameter.
3. Quality Features: Schüssler tool holders are highlighted for their fine balancing to G2.5 at 25,000 RPM, ensuring smooth spindle operation and extended tool life. They are designed for maximum clamping force and radial rigidity.
4. Economic Benefits: The document presents Schüssler tool holders as cost-effective solutions, potentially saving over €6,000 per tool holder over five years.
5. Accessories and Additional Features: Various accessories are available, including clamping nuts, wrenches, and RFID data chips, enhancing functionality and ease of use.
6. Identification and Customization: Customization options with RFID chips are offered for tool holder identification, supporting interfaces like HSK-A, SK, and PSC (CORUM).
7. Technical Design: Tool holders are made of heat-resistant steel, suitable for inductive shrinking units, with precise runout tolerances and coolant holes for efficient chip removal.
8. Applications: Suitable for tools without internal coolant and machining in difficult positions, adhering to DIN standards.
9. Product Variants: Includes short, long, and extra-long versions, corrosion-resistant models, and various specifications like D1, A, D2, L, and M.
10. Recommendations: For optimal performance, use compatible tools and machinery, adhering to specified tolerances and guidelines.
Conclusion: The document concludes by emphasizing the low investment and high return of using Schüssler tool holders, highlighting their role in enhancing machining efficiency and reducing overall production costs.
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Catalog excerpts

Schüssler Clamping Technology-2

Karl Schüssler GmbH & Co. KG, 2022

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Schüssler Clamping Technology-3

HSK-A 63 ER-Collet chuck p. 14 ER-Collet chuck „Mini“ p. 15 ER-Collet chuck corrosion-resistant p. 16 HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. 17 Endmill holder Weldon p. 18 Endmill holder Weldon „Cool Tool“ p. 19 Endmill holder Weldon with 4 x „Cool Tool“ corrosion resistant p. 20 Endmill holder Weldon - slim, long p. 21 Endmill holder Whistle notch p. 22 Shrink fit holder 4,5° „Cool Tool“ p. 26 Shrink fit holder 4,5° long, slim p. 27 Shrink fit holder 4,5° with 4 x „Cool Tool“ corrosion resistant p. 29 Thread shank adapter - conical form p. 31 Thread shank adapter- cylindrical...

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Schüssler Clamping Technology-4

ER-Collet chuck Endmill holder Weldon Shrink fit holder 4,5° Shell mill holder HSK-E 32, HSK-E 40 and HSK-E 50 ER-Collet chuck Shrink fit holder 4,5° Shrink fit holder 3° extra slim, short SK 40 ISO 7388-1 AD/AF ER-Collet chuck p. 76 ER-Collet chuck „Mini“ p. 77 ER-Collet chuck corrosion-resistant p. 78 HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. 79 Endmill holder Weldon p. 80 Endmill holder Weldon „Cool Tool“ p. 81 Endmill holder Weldon with 4 x „Cool Tool“ corrosion resistant p. 82 Endmill holder Weldon - slim, long p. 83 Shrink fit holder 4,5° „Cool Tool“ p. 87 Shrink fit holder...

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Schüssler Clamping Technology-5

HPC - Precision ER collet chuck HAWK EYE® p. Endmill holder Weldon p. Endmill holder Weldon „Cool Tool“ p. Shrink fit holder 4,5°„Cool Tool“ p. Shrink fit holder 4,5° with 4x „Cool Tool“ corrosion resistant p. Shell mill holder „Cool Tool“ p. Combi shell mill holder p. Short drill chuck p. HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. ER-Collet chuck „Mini“ p. HPC - Precision ER collet chuck HAWK EYE®/ ER-„Mini“ p. Endmill holder Weldon p. Shrink fit holder 4,5° „Cool Tool“ p. Shell mill holder „Cool Tool“ p. Combi shell mill holder p. Short drill chuck p. HPC - Precision ER collet...

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Schüssler Clamping Technology-6

ER-Collet chuck - BT double contact - BTD Endmill holder Weldon - BT double contact - BTD Shrink fit holder 4,5° - BT double contact - BTD Shell mill holder „Cool Tool“ - BT double contact - BTD PAGES 135-138 POLYGON SHANK CORUM C4, C5, C6, C8 ER-Collet chuck ER-Collet chuck „Mini“ HPC - Precision ER collet chuck HAWK EYE® Endmill holder Weldon Endmill holder Whistle Notch Shrink fit holder 4,5° Shell mill holder „Cool Tool“ Collet chuck extensions Shrink fit extensions Pull studs Coolant tubes + wrenches Taper cleaners ER-Collets 5 |J ER-Collets 2 |j Wrenches Ball bearing wrenches + attachment...

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Schüssler Clamping Technology-8

TOOL HOLDING SYSTEMS SUSTAINABLE PRODUCED IN GERMANY.

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Schüssler Clamping Technology-9

•S We use 100% electricity produced by water power plants S We operate photovoltaic systems for own power consumption S We heat our buildings C02-neutral with wooden pellets ■S We use systems for heat recovery of our facilities S We are a member of the sustainability initiative “Blue Competence”

 Open the catalog to page 9
Schüssler Clamping Technology-10

1 Hard reworked drive slots on HSK-taper guarantees: ■ perfect seat and torque transfer in machine spindle 2 Hard reworked HSK-shoulder guarantees: ■ perfect runout of clamping shoulder (max. 10n : 5 times more accurate than DIN) ■ highest runout accuracy ■ maximum clamping force in spindle ■ maximum radial rigidity 3 Hard reworked HSK-discharge surface garantees: ■ safe release of HSK at tool change All toolholders fine balanced to ■ smooth and bearing protecting spindle run ■ longer spindle life cycle ■ maximum tool life ■ better milling surface 5 HSK-A, ISO 7388-1 and CORUM have included the...

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Schüssler Clamping Technology-11

SCHUSSLER 10 Fine balanced and hardened clamping nut 11 Radius transfer to ER-taper maintains accuracy of the collet 12 Big insertion depth for tools with long shank Runout tolerance of the different toolholder types: Toolholder type: Runout Runout Endmill holder Weldon, Collet cuck, ^ 3 p ^ 4 p Shrink fit holder, Endmill holder Whistle Notch Shell mill holder, Combi shell mill holder ^ 6 p ^ 6 p Morse taper adapter ^ 8 p Schussler offers you the opportunity to supply our tool holders in standard size (0 10 x 4,5 mm) with data-chip. The following interfaces are already prepared for assembling...

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Schüssler Clamping Technology-12

The cost of tool holders is less than 1 % of the total production costs of a workpiece and therefore nearly insignificant. But they offer enormous savings potential: because high quality in the tool holding interface enables you to: E increase tool life significantly, [mj improve machining processes in terms of productivity and workpiece quality, As our calculation example shows, the use of high-quality Schussler tool holders lead to significant savings in the tool costs. Even one tool holder can reduce the cost of the tools used in it by more than 6.000 €, with an additional investment of less...

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Schüssler Clamping Technology-13

TOOL HOLDERSDIN 68893-1, HSK-A 63, HSK-A 80, HSK-A 100, HSK-A 40 AND HSK-A 50 dl

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Schüssler Clamping Technology-14

SCHUSSLER HSK-A 63 HSK-A 63 Collet Chuck ER Application: For clamping tools with cylindrical shank in collets ER. Technical Design: Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 uat 2,5 X D. ©FINE BALANCED Sealed versions

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Schüssler Clamping Technology-15

Collet chuck ER „Mini Application: Technical Design: Includes:Accessories: For clamping tools with cylindrical shank in collets ER. Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 u at 2,5 X D. SCHUSSLER ©FINE BALANCED Sealed versions see pages 165, 166.

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Schüssler Clamping Technology-16

SCHUSSLER HSK-A 63 Collet chuck ER - Corrosion resistant FINE BALANCED Application: For clamping tools with cylindrical shank in collets ER. Technical Design: The entire front area of the tool holder is corrosion resistant. Runout of outer taper to inner taper 0,003 mm. Due to adjusted taper tolerances of the ER-Inner taper and the collet taper max. runout of 8 u at 2,5 X D. Corrosion resistant Sealed versions

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