Mimatic

Mimatic
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Mimatic

Product catalog summary
Company Overview
mimatic GmbH, founded in 1974, specializes in precision cutting tools and driven tools for CNC machines, serving industries such as automotive, electrical engineering, and medical technology. Located in Bavaria's Allgäu region, the company is recognized for its industrial strength and innovative toolmaking.
Product Offerings
  • Cutting Tools: Includes thread, groove, gear, contour, radius, dovetail milling, and sawing.
  • Live Tools for Turning Machines: Offers straight and offset units, internal/external coolant supply, and angle heads.
  • Angle Heads: Precision tools for chip removal, focusing on precision and quality.
  • Multi-Spindle Units and Clamping Technology: Solutions for high precision and efficient complete machining.
Technological Features
  • High precision bearing technology and optimized gears for smooth operation.
  • High torque transmission and RPMs with internal coolant supply up to 70 bar.
  • Live tools suitable for dry running with coolant filtering capabilities.
Certifications
Certified under DIN EN ISO 9001:2015 for quality management in development, design, production, sales, and service, valid until February 2026.
Innovations
  • PRO System: Wireless sensor control for tool monitoring, preventing tool breakage and downtime.
  • Turn Cut Milling: Offers short processing times, high reliability, and material savings.
Global Presence
Subsidiaries in the USA and China provide global sales and service support.
Technical Information
Includes detailed specifications for thread milling systems, tool holders, and cutting data values.
Specifications
Details on various milling tools, focusing on contour and radius milling, chamfering, and deburring. Key parameters include diameter, radius, length, and angle, with unique order numbers for identification.
Procedures
Instructions for changing inserts, emphasizing clamping the cutter before changing and cleaning the insert pocket. Recommended tightening torques for screws ensure proper assembly.
Standards and Norms
References DIN standards for tool forms and dimensions, ensuring compatibility and quality.
Recommendations
Adapting cutting data based on overhang lengths and using appropriate tools and torques for assembly. Special applications and additional sizes available upon request.
Key Data from Tables
Detailed measurements for each tool type, including dimensions, insert types, and material specifications. Torque values for screwdrivers are listed.
Applications
Examples include milling of gears, tooth hub profiles, and external toothing, highlighting tool versatility.
Additional Information
References to other pages for insert holders and cutting data, indicating a comprehensive catalog structure.
Overview
Focuses on the mimatic PolySAW system and its applications in sawing, cutting, and slitting, highlighting advancements in tool performance.
Specifications and Features
The PolySAW system meets demands for small, powerful, and process-safe sawblades, with features like defined tooth geometry and high-performance coatings.
Technical Innovations
Discusses the mimatic Polygon Interface, ensuring high cutting performance with precision and repeatability.
Performance Benefits
Enhances machining efficiency and precision by extending tool life, increasing metal removal rates, and reducing machining times.
Tool Specifications
Includes detailed specifications for various tool types, dimensions, angles, and order numbers.
Recommendations and Best Practices
Use appropriate hex keys for tightening inserts and adhere to specified screw tightening torques.
Conclusion
A comprehensive guide for selecting and utilizing mimatic's cutting and milling tools, emphasizing advanced interfaces and coatings for superior performance.
Specifications and Assembly Notes
Outlines maximum screw torques and emphasizes proper clamping screw tightening.
Service and Support
Mimatic offers machining recommendations to optimize applications.
Assembly and Spare Parts
Details on screws and clamping discs, including torque values.
Turn Cut Milling Technology
Combines live tools and cutting tools for efficient machining, supported by the QUADROGON interface.
Material Specifications
Surface roughness and feed rate specifications for aluminum and steel.
Reaming Tools
RPK-Reamers with polygonal insert seats for high precision and durability.
Axial Grooving Tools
Allow operations on workpieces that cannot be clamped on turning machines.
Special and Combination Tools
Solutions for special applications, inviting customer collaboration for custom solutions.
Programming Example and Specifications
Includes a programming example for drill thread milling with a cycle time of 57 seconds.
Technology Data
Details on circular drill-milling and thread milling processes.
Carbide Grades
Lists various carbide grades for different machining applications.
Company Information
mimatic GmbH offers a range of tooling solutions, including circular and thread milling tools, RPK-reamers, and more.
See more

Catalog excerpts

Mimatic-1

Tool Systems Cutting Tools • Thread milling • Groove milling • Gear milling • Contour and radius milling • Dovetail milling • Sawing, cutting, slitting Manufacturer of Precision Tools Since 1974

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Mimatic-2

Tool Systems mimatic® GmbH WestendstraBe 3 D-87488 Betzigau ® +49 (0) 831 / 5 7444-0 * [email protected] □ www.mimatic.de

 Open the catalog to page 2
Mimatic-4

Face Finish Milling Notch Impact Test Gear Milling Thread Milling Slot Milling Keyway Milling Contour and Radius Milling Chamfering, Deburring, undercut, dovetail Sawing, Slitting Sawing, Cutting, Slitting Bore Machining Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting Data and Technical Information

 Open the catalog to page 4
Mimatic-5

Tool Systems for Highest Demands Since 1974, we have been developing and producing cutting tools and driven tools for CNC machine tools. Our products are used in various fields of application for the machining industry for customers of the automotive industry, automotive suppliers, electrical engine-ering, vehicle construction, foundries, mechanical engineering and medical technology. The Allgäu region of Bavaria reputation reaches beyond its borders, because of its natural beauty, undisturbed nature and idyllic landscapes. It is also well known for its industrial power and innovative thinking...

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Mimatic-7

mimatic GmbH Westendstraße 3 87488 Betzigau Germany Tel. +49 831-57444 - 0 [email protected] www.mimatic.de Research & Development Production Sales Service Zettl mimatic Inc. 25713 N Hillview Ct. Building 4 Mundelein IL 60060 USA Tel.: +1 847 734 9222 Ext. 1001 mimatic Tool Systems (Shanghai) Co.Ltd. Jinhui Road No.1688, Minhang District CN-201807 Shanghai China Tel.: +86 21 62213668 Sales Service Sales Service

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Mimatic-8

CERTIFICATE The Certification Body of TUV SUD Management Service GmbH certifies that mimatic Tool Systems mimatic Vtvr Nilm N« CWvf TmIM| mimatic GmbH WestendstraRe 3 87488 Betzigau Germany has established and applies a Quality Management System for Development, Design, Production, Sales and Service of Driven Toolholders, Cutting Tools, Clamping Systems, Special Tools and Electronic Sensor Technology. An audit was performed, Order No. 70006182. Proof has been furnished that the requirements according to The certificate is valid from 2023-02-07 until 2026-02-06. Certificate Registration No.: 12...

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Mimatic-9

Cutting Tools Live Tools for Turning Machines Angle Heads for Milling Machines

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Mimatic-10

Multi Spindle Units Clamping Technology Special Solutions

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Mimatic-11

Tool Systems Economical Complete Machining with Live Tools Our boring and milling units are suitable for most of the popular turning machines and lathe equipment manufacturers. We produce the following types: ■ Straight and offset units ■ Internal or external coolant supply ■ Gear multiplication or reduction ■ Single or multi-spindle versions ■ Angle heads for the production of angled holes, by means of adjustable and fixed angles ■ Sawblade holders for sawing or slotting of workpieces ■ Every popular type of tool system can be supplied ■ Highly precise bearing technology (high quality spindle...

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Mimatic-12

Angle Heads mimatic® has been a reliable partner in project planning and the supply of precision tools worldwide for many years in the field of chip removing production. In addition to toolholding systems and cutting tools, the company also provides driven tools for both CNC lathes and CNC machining centers to solve customer-specific problems with chip removal. The company has provided many special purpose solutions of angle heads since its foundation in 1974. In doing so, mimatic has always placed special emphasis on maximum precision, power transmission, operating safety and quality. We ensure...

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Mimatic-13

Wireless Sensor Control and Entire Ecosystem Free Your Tool Monitoring The complete system for digitising of live tools and angle heads Process Data Acquisition and Evaluation Proactive Action Instead of Expensive Reactions Basic Data Detailed information of the used tool Operating Hours Accumulated operating hours since tool use Tool Temperature with limit warning for critical conditions Revolution Informations Detailed usage values and recorded speed ranges Load Cylces For example the number of holes drilled smart Gateway Usage close to the machine area Power supply and internet connection...

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Mimatic-14

mimatic mimatic Tool Systems DTF • Short processing times • High process reliability • Material saving • High surface quality • Short chips Faster Parting Off Than Anybody Else! Turn Cut Milling Instead of Parting Off.

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Mimatic-15

Thread Milling mimatic Tool Systems

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Mimatic-16

Face Finish Milling Notch Impact Test Gear Milling Thread Milling Slot Milling Keyway Milling Contour and Radius Milling Chamfering, Deburring, undercut, dovetail Sawing, Slitting Sawing, Cutting, Slitting Bore Machining Axial Grooving Axial Grooving, adjustable Special Tools Special- and Combination Tools Cutting Data and Technical Information

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Mimatic-17

■Thread Milling Systems for Circular Thread Milling PolylllILL Our bestseller system allows threading and / or circlip grooving in high precision. The polygonal connection of insert and milling body improves the efficiency and precision of the process significantly: • Longer tool life • Higher machining volume • Higher feed rates • Shorter processing times • High stability • High security at interrupted cutting * Affordable and flexible system for short processing times and long tool lifes. • Deep, true to gauge threads • Accurate free-form contours • Accurate grooving TriaCUT Smooth cutting...

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Mimatic-18

■ Thread Milling Symbols Thread standard DIN 1835 Form A Steel shaft without clamping surface Thread with undercut (Trio-Cut) Steel shaft with Weldon clamping surface for right- and left hand internal thread for left hand thread modify your NC-program! DIN 6535 Form A Solid carbide shaft without clamping surface for right- and left hand external thread for left hand thread modify your NC-program! Solid carbide shaft with Weldon clamping surface Full form thread milling _A_ Partial form thread milling Point angle Cutter with tightening thread 0 min. Smallest necessary bore-diameter Internal coolant...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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