MICROCOR®

MICROCOR®

MICROCOR®

Product catalog summary
Overview: Microcor® High Speed ER Probes are integral to the high-resolution Microcor system, designed for superior thermal performance and reliability in diverse environments, including sour service. They come in flush and cylindrical forms with various mounting options, allowing insertion and removal under full process conditions without shutdown.
M4000 Series Probes: These retrievable probes work with Cosasco high-pressure access fittings, enabling removal or replacement at conditions up to 6000 psi and 400°F. An overshot adaptor is necessary for installation to maintain connector cleanliness.
M3000 Series Probes: Known as retractable probes, they can be removed or replaced under full system conditions up to 1500 psi and 425°F, extendable to 1000°F at 1000 psi with high-temperature versions. They utilize a sliding stuffing box seal.
M2000 Series Probes: Fixed probes for high-pressure or hazardous streams, requiring system shutdown for removal unless in a bypass loop. They must be closely coupled with the Microcor MT-9485A transmitter or Microcor Wireless Transmitter.
Technology and Performance: Microcor technology measures metal loss with high resolution, suitable for any environment, unlike electrochemical methods. It provides rapid feedback on corrosion rates, 50 to 100 times faster than other methods. The probes offer rapid response and long life, with thinner elements providing faster response and thicker elements offering longer life.
Probe Types:
  • Flush Probes: Ideal for thermal performance and flush mounting with the pipe wall, used in oil and gas pipelines where water films cause corrosion.
  • Cylindrical Probes: Suitable for aggressive environments, with a larger measurement area, used in single-phase flow or positioned in the corrosive phase in multiphase flows.
Specific Models and Configurations:
  • M4700 and M4500 Probes: Designed for Cosasco fittings, with specific length increments and optional shields.
  • M3500/3500HT and M3700/3705 Probes: Include safety clamps and require specific valve assemblies.
  • M2500, M2510, M2520, M2700, M2705, M2715, M2720, M2725 Probes: Various mounting options and pressure ratings, with recommendations for Wake Frequency and Drag Force Calculations under high-velocity conditions.
Ordering Information: Details on probe model configurations, element types, alloys, and safety features. Specific fields cover probe length, safety clamps, shields, and stuffing box materials.
Safety and Installation: Probes are designed to withstand high flow velocities, with flush elements recessed to avoid bending forces. Cylindrical elements require protection at higher velocities, with standard and high-velocity shields available.
Specifications and Ordering Information: For higher alloys, Hastelloy C-276 is recommended. The ordering process involves specifying a model number followed by a series of fields. An example is provided for clarity: Model # M3500 with specific elements and configurations.
Installation Procedures: During the installation of the Model 4000 Series Probe, it is crucial to keep the Microcor probe connectors clean. An Overshot Adaptor should be used to seal the probe connector area from process fluid during installation and retrieval.
Recommendations and Standards: Shield recommendations are based on the exposure of the probe element. For liquid flows over 50 ft/s or gas flows over 75 ft/s, where the probe protrudes significantly, it is advised to contact Cosasco for service suitability. The probe body alloy typically matches the probe element alloy, with exceptions noted.
Contact Information: Cosasco, 11841 Smith Avenue, Santa Fe Springs, CA 90670, USA. Tel: 1-562-949-0123, Email: [email protected], Website: www.cosasco.com.
Disclaimer: The publication is for informational purposes only and does not constitute warranties or guarantees. The company reserves the right to modify product designs or specifications without notice.
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Catalog excerpts

MICROCOR®-1

HIGH SPEED ER PROBES Microcor® Probes are an integral component of the new high‐ resolution Microcor system, including the Microcor Wireless Transmitter. Special design of the probes provides advanced thermal performance, and reliable operation in all environments including sour service. Two forms of probe element are available – flush and cylindrical. Several mounting configurations are available, the most common of which allow the probes to be inserted and removed under full process operating conditions without shutdown. M4000 Series Probes The M4000 series probes are called retrievable probes and are designed for use in the Cosasco high pressure access fitting range. This permits probes to be removed or replaced at process conditions up to 6000 psi (400 bar), and temperatures up to 400°F (204°C) with the Cosasco Retriever and service valve. Note: All 4000 series probes must be installed with an overshot adaptor (P/N 126292) to maintain connector cleanliness (see note on back page for details). M3000 Series Probes The M3000 series probes are called retractable probes that can be removed or replaced under full system operating conditions, up to 1500 psi (100 bar) and 425°F (218°C). With high temperature versions this may be extended to 1000°F (520°C) at pressures up to 1000 psi (67 bar). This series uses a sliding stuffing box seal. M2000 Series Probes The M2000 series probes are fixed probes that are used in high pressure, or especially hazardous process streams. However, they cannot be removed or replaced without system shutdown, unless installed in a bypass loop. The Microcor MT‐9485A transmitter and Microcor Wireless Transmitter have to be closely coupled to the probe. This is achieved with a short connecting adapter, so that the transmitter is essentially mounted on the end of the probe. This is the recommended configuration. If conditions prevent this then a short cable of no more than 6 ft. (2 meters) is available. The Microcor technology measures the metal loss that is occurring on the probe element with very high resolution. Consequently, it is useable in virtually any environment, as distinct from electrochemical methods which may only be used in essentially aqueous environments. From the collection of these metal loss readings over time, the corrosion rate can be computed. The very high resolution of the metal loss measurements enable the corrosion rate to be determined in minutes or hours, and provide rapid feedback on changes of corrosion rates, 50 to 100 times faster than other metal loss methods. The high resolution and sensitivity means that you can now obtain rapid response and a long probe life with the standard F10 and T10 probe elements. However, if necessary, other probe element thicknesses are available. The thinner the element, the faster is the response. The thicker the element, the longer is the probe life. Flush Probes are used for best thermal performance where flush mounting with the pipe wall is desirable or essential. A typical example is the bottom‐of‐line locations in oil and gas production pipelines. In these applications, water films commonly collect in the bottom of the line and are the primary cause of corrosion. The flush probe ensures the whole of the probe element is exposed to the water film, whereas a cylindrical probe would only be partially exposed. In other pipeline applications

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MICROCOR®-2

MICROCOR® HIGH SPEED ER PROBES Note: For high velocity process conditions it is recommended that Wake Frequency Calculations be performed – please contact a Cosasco representative for further details. Note: For flush devices which are protruding into the line that may experience high velocity process conditions it is recommended that Wake Frequency Calculations be performed – please contact a Cosasco representative for further details. Optional Shields and Safety Clamps Requires 1” full port ball valve HT = High Temperature Note: For high velocity process conditions it is recommended ...

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MICROCOR®-3

MICROCOR® HIGH SPEED ER PROBES 0.75” Diameter Head Optional Safety Clamps Requires 1” fullport ball valve Note: For flush devices which are protruding into the line that may experience high velocity process conditions it is recommended that Drag Force Calculations be performed – please contact a Cosasco representative for further details. Note: For flush devices which are protruding into the line that may experience high velocity process conditions it is recommended that Drag Force Calculations be performed – please contact a Cosasco representative for further details. 0.75” Welded NPT Mounting ...

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MICROCOR®-4

MICROCOR® HIGH SPEED ER PROBES Flanged Mounting 1” minimum Optional Shields Max pressure ‐ flange rating, to max 4000 psi (276 bar) Note: For high velocity process conditions it is recommended that Wake Frequency Calculations be performed – please contact a Cosasco representative for further details. Note: For flush devices which are protruding into the line that may experience high velocity process conditions it is recommended that Wake Frequency Calculations be performed – please contact a Cosasco representative for further details. Note: For flush devices which are protruding into the ...

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MICROCOR®-5

Ordering Information Probe Model Number Configuration NOTE: T50 Probes are no longer available. NOTE: Many other alloy options are available. Contact Cosasco for price and availability. Response time to corrosion upset conditions depends on the probe element thickness, the magnitude of the upset corrosion rate and the typical system noise. The adjacent graph shows the typical time required to detect the new corrosion rate trend over the background noise experienced in the real world environment. This is based on 50 Probe Life Units (PLU's) change of the 262,144 PLU's that correspond to the full...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.