Zero Point Clamping System SPEEDY classic 1

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Nullpunkt Spannsystem GO! Maximum productivity  Using the zero point clamping system SPEEDY classic you will increase your production times to a maximum. Adjustment and checking processes are no longer necessary at all, this means more time for your production.  With the zero point clamping system by STARK, ad justment and checking processes on processing machines can be carried out more easily. Clamping 10% Adjustment / Checking 40% Clamping 15% Maximum flexibility  SPEEDY classic has a common interface. As a re sult all equipment can be used on all machines. Maximum machine availability...

Zero Point Clamping System STARK clamping systems overview Differentiation is by the method of actuation and varying size of the retractable nipples: SPEEDY classic - clamp mechanically / release hydraulically Most comprehensive and versatile zero point clamping system,  Four sizes and numerous variants SPEEDY metec - clamp / release mechanically Robust mechanical zero point clamping system for simple, low cost solutions, SPEEDY airtec - clamp mech. / release pneum. Pneumatic zero point clamping system,  One size and numerous variants SPEEDY hydratec - clamp / release hydraulically Hydraulic,...

Zero Point Clamping System Table of Contents SPEEDY classic 1 Systems overview / Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i.4 i.5 Function description / Advantages / Technical data / Tilting torque calculation. . . . . . . i.6 i.11 Flush Mount STANDARD Flush Mount round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 STANDARD Flush Mount square. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 STANDARD Flush Mounting round with media ducts . . . . . . . . . . . . . ....

Zero Point Clamping System Function description SPEEDY classic 1 positioning and clamping in one function System clamped Releasing hydraulically Clamping mechanically  Hydraulic pressure (1) is applied to the piston (2) and the pis ton moves upwards. The spring pack (3) is compressed.  The hydraulics are de pressurised, the oil pressure drops to 0 bar.  The balls (4) in the ball cage (5) move outwards to the parking position.  The retractable nipple (6) moves into the fast closing clamp until it is in contact with the base of the piston.  The spring pre load is applied via the piston (2),...

Zero Point Clamping System Proven technology with a system original down to the smallest detail tages Advan orth it! ew to b Wear-proof insertion and pre-centring Due to the special retractable nipple contour, the fit is not damaged on insertion in the SPEEDY. High alloy tool steel provides resilience to wear. Matched radii on the bore Matched radii on the SPEEDY and on the insertion nipple result in exact pre positioning. The fit is automatically aligned by drawing in the pallet. The operator only needs to set down or remove the pallet. No chips can be jammed in the cylindrical bore. High positioning...

Zero Point Clamping System Other advantages of SPEEDY classic 1 discover the difference 1 2

Zero Point Clamping System Well thought out solutions reliable clamping for a very wide range of tasks Simple cleaning During machining, soiling of the clamping system over the long term is inevita ble. For this reason ease of cleaning is very important. On SPEEDY classic the retaining ring (2), ball cage (3) and O ring (4) can be straightforwardly taken out after removing the locking ring (1), and then cleaned and re fitted. This feature simplifies maintenance and provides the shortest possible downtimes. Precise contact Very high accuracy to reduce tolerance errors (bearing plate thickness...

Zero Point Clamping System Technical data transparency from the start STANDARD STANDARD with increased clamping cycles Maintenance interval, spring pack with increased clamping cycles Release pressure Lateral forces max. allowed Tilting torque Twisting torque ** Operating temperature Min. clamping time allowed Min. release time allowed Max. axial pre-positioning automated loading * With increased clamping cycles ** Only on square version *** With appropriate design and adjustments, accuracies in the μ range are possible. 1 Insertion force The insertion force (pre load on the spring pack) refers...

Zero Point Clamping System Tilting torque calculation example Profit from our specialist competence Example: Fast closing clamp plate 4x SPEEDY classic 1 with 200 x 200 spacing and max. feed force of 7 kN with distance of 400 mm. Question: Due to the predominance of roughing work, the system is to be checked for double safety. Are the insertion force, number of fast closing clamps and the selected spacing right for this application? L2 L1 Pivot point Machine table FE Solution: ME > 2 x MV ? MV : Moment from feed force ME : Moment from insertion force L1 + L2 = 0,105 m + 0,20 m = 0,305 m ME =...

Flush Mount For direct installation in machine pallets, plates, angles, cubes, mounting towers or swivelling yokes SPEEDY classic 1 Flush Mount is the proven zero point clamping system. High quality tool steel ensures accuracy and robustness even under extreme conditions. SPEEDY classic 1 Flush Mount has options for every application:        Integrated media ducts Mount control (quality) Clamp check (safety) Optimised blow out ducts Coolant drainage Modular structure Square shape for sing

The compact zero point mounting solution for the highest requirements: SPEEDY classic 1 fast closing clamps fitted in three separate plates, to increase the size of the working area on a 5 axis machine SPEEDY classic 1 fast closing clamps fitted in plate, with external hydraulic connection SPEEDY classic 1 fast closing clamps fitted in round plate, hydraulic connection via rotary joint SPEEDY classic 1 fast closing clamps fitting in mounting tower

Zero Point Clamping System Characteristics: Flush Mount fast closing clamp made of high quality tool steel. • Flush Mount • Round Due to low height little space needed (can be installed even from plate thickness of 30 mm). Is clamped mechanically and released hydrauli cally. Application: For flush mounting in machine pallets, plates, angles, cubes, towers and swivelling yokes. Can be used for all common machining tasks such as milling, turning (note information in sec tion “Clamp control valve” on page 6.9), grin ding, eroding as well as on test stands for mounting devices. Hydr. pressure to...