STARK zero point clamping systems - innovations & solutions
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STARK zero point clamping systems - innovations & solutions - 1

gg^ ROEMHELD HILMA - STARK STARK ... always on the pulse of innovative technology Laser welding - clamped on SPEEDY easy click STARK zero point clamping systems INNOVATIONS & SOLUTIONS Products for productivity

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STARK zero point clamping systems - innovations & solutions - 2

STARK - a company of the Roemheld Group Cover picture Battery pack clamped on SPEEDY easy click. The low weight and the high energy density of the Kreisel battery pack is due above all to the special, patented welded connection made by a high-power laser. Due to the highly automated manufacturing processes, the battery technology can be assembled particularly quickly in series production (15 seconds per kilowatt-hour) and also particularly economically. Meticulous research and a strong will to become better and better produced the result that positioned Kreisel Electric as a world leading...

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STARK zero point clamping systems - innovations & solutions - 3

STARK – a company of the Roemheld Group STARK ... a company of the Roemheld Group Roemheld, Hilma, STARK – the three brands of the Roemheld Group are among the world’s market leaders for productive solutions in industrial manufacturing, assembly, clamping and drive technology. www.stark-inc.com www.roemheld.de www.friedrichshuette.com With our components, products and systems, we make your manufacturing more efficient and more flexible. The Roemheld Group is represented internationally by sales partners and joint ventures.

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STARK zero point clamping systems - innovations & solutions - 4

STARK - a company of the Roemheld Group Direct workpiece clamping - a gripping topic for the future. However this technology has its demands. STARK Spannsysteme has accepted this challenge and developed a system that has the characteristic of equalising corresponding tolerances. The SPEEDY balance series has particular advantages: existing threads on the workpiece can be used, a special fit is not required. Thanks to the integrated equaliser function in the clamping element of +/- 0.75 mm the workpiece can be clamped directly using the thread without additional effort. The retractable...

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STARK zero point clamping systems - innovations & solutions - 5

STARK - a company of the Roemheld Group The newly developed, flexible position clamping element from STARK solves clamping situations where “adaptation to suit the workpiece” is required. The “distortion” of workpieces is a sensitive topic during any mechanical machining process that now also affects zero point clamping technology. While on pallets, plates and stable parts, overdetermination (multiple clamping and support points) can be accepted, In the case of thin-walled parts and direct workpiece clamping, the risk of “distortion” is however very high. Distortion-free clamping is...

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STARK zero point clamping systems - innovations & solutions - 6

STARK - a company of the Roemheld Group Subject to technical change without notice * Function only with an air line Note: The test pressure is reduced to 1 bar for system control (please follow instructions). Clicks - and holds The new SPEEDY easy click is a mechanical fast closing clamp that clicks in and stays in place without the supply of energy. Release is simply by means of an air connection at a pressure of 4-8 bar. SPEEDY easy click is used for cutting and non-cutting machining. The mechanical clicking system makes SPEEDY easy click ideal as a robot gripper in automation...

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STARK zero point clamping systems - innovations & solutions - 7

STARK - a company of the Roemheld Group Applications ■ On 3/4/5-axis machines for all common machining tasks such as milling, grinding, eroding ■ Fast closing clamp SPEEDY easy click made of high quality tool steel Characteristics Fast closing clamp plate with 4 SPEEDY easy click. The pallet is clamped mechanically using 4 x 5 kN spring force and released pneumatically with 3 - 8 bar air pressure. Due to a compact height of only 28 mm particularly suitable for small machines. King pin hole and fastening holes for tables with 4 or 6 star T-slots. See also SPEEDY easy click catalogue:...

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STARK zero point clamping systems - innovations & solutions - 8

STARK - a company of the Roemheld Group Want to machine workpieces on 5 sides and clamp with repetitive accuracy? Then the modular systems from STARK are just right. STARK has developed zero point clamping systems since 1988 and is considered a pioneer in this field. The retractable nipple is mounted directly on the clamping device or directly on the workpiece. In the figures on the right you can see a few of the initial applications for STARK zero point clamping systems. The original clamping cylinder For this purpose there is, e.g., the SPEEDY airtec (see figures):

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STARK zero point clamping systems - innovations & solutions - 9

STARK – a company of the Roemheld Group Optical clamping check Is the zero point clamping system securely clamped? In many applications, e.g. during turning, the clamping check is a must. The newly designed optical clamping check checks the position of the piston in the SPEEDY and outputs absolutely reliable information via a traffic light signal. Straightforward operation and straightforward upgrading are key advantages of these safety components. The green indicator indicates correct clamping. Optical clamping check, integrated into the fast closing clamp plate Built-in clamping check For...

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STARK zero point clamping systems - innovations & solutions - 10

STARK – a company of the Roemheld Group Coupling quickly and safely – electrically, pneu Multimedia coupling (electrical + pneumatic) The STARK media coupling with the combination of pneumatics and electrics was specially developed for automation. During this process particular attention was paid to reliability. The coupling can be used in combination with all STARK zero point clamping systems. An automatically extending, integrated clearing nozzle keeps the contacts clean. A special seal ensures the reliable transfer of all media in harsh everyday conditions. n Electrical and pneumatic...

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STARK zero point clamping systems - innovations & solutions - 11

STARK - a company of the Roemheld Group Minimise set-up times -relocate set-up times Significant cost-savings in manufacturing are now increasingly only achievable by shortening process times and especially by relocating set-up times away from the machine. Productivity can be significantly increased by using zero point clamping systems with the related time saving. The example shows a mechanical jig. The exchangeable plate is equipped with a zero point clamping system SPEEDY Sweeper. The docking unit supplies the pallet with oil and air for clamping, releasing, clearing or polling. This...

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