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Linear Technology

Linear Technology
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Linear Technology

Product catalog summary
Foreword
This catalogue introduces linear-roundrail-components crucial in machine design across various engineering fields. It includes precision shafts, linear ball bushings, slide bushings, housing units, and construction components, with options for custom designs based on technical parameters.
Applications
Linear technology products are used in industries such as food, printing, packaging, medical, optical scanning, robotics, textiles, semiconductors, woodworking, and handling systems.
Technical Considerations
  • Speed and Acceleration: Linear ball bushings have varying maximum speeds and accelerations, some reaching up to 4 m/s.
  • Temperature and Friction: Suitable for -20 to +80°C, with a friction coefficient between 0.001 to 0.005.
  • Construction and Materials: Linear housings are made from aluminum or graphite/aluminum mouldings, with specific tolerances for bearings.
  • Operating Life and Load: Factors like load direction, shaft hardness, and dynamic load conditions affect bearing life.
  • Load Calculation: Load position and center are crucial for product selection.
  • Shaft Deflection: Tables provide deflection values for shafts with end supports.
  • Lubrication: Essential for function, with recommendations for grease and oil types.
Product Chapters
  • Chapter 1 - Linear Ball Bushings: Details various types of ball bushings including standard, flanged, and self-aligning models.
  • Chapter 2 - Linear Bearing Housings: Covers aluminum profile housings with different configurations like closed, open, and tandem versions.
  • Chapter 3 - Graphite/Aluminum Mouldings: Describes housings made from graphite and aluminum with radial adjustments.
  • Chapter 4 - Construction Components: Includes shaft supports, end-blocks, and other components.
  • Chapter 5 - Precision Guide Shafts: Discusses various shaft types, including hardened and ground precision shafts.
Conclusion
The catalogue provides comprehensive technical data and guidelines for selecting and using linear technology components, emphasizing proper assembly and lubrication for optimal performance.
Overview: The document provides detailed technical specifications and assembly instructions for linear ball bushings and slide bushings, focusing on the Super-Smart Linear Ball Bearing™ and precision slide bushings made of Frelon®. It includes information on self-alignment features, material properties, temperature ranges, load capacities, and assembly procedures.
Specifications:
  • Super-Smart Linear Ball Bearing™: Features universal self-alignment with tilt, roll, and rotation capabilities to optimize load capacity and reduce friction.
  • Frelon® Slide Bushings: Composed of Teflon® and other materials for self-lubrication, high rigidity, and reduced abrasion. They offer chemical resistance and operate in temperatures from -240°C to +260°C.
Procedures:
  • Assembly Instructions: Emphasizes precise alignment and parallelism of shafts. Detailed steps are provided for mounting housings and shafts to ensure smooth operation.
Technical Considerations:
  • Load and Friction Calculations: Provides formulas for calculating load distribution and friction forces, emphasizing maintaining specified ratios to prevent clamping.
  • PV-Values: Defines maximum pressure and speed parameters for slide bushings to ensure optimal performance.
Ordering Information:
  • Includes detailed ordering codes for various types of linear housings and ball bushings, specifying options for shaft diameter, seal types, and special customer specifications.
Key Data from Tables:
  • Load capacities and dimensions for different models of linear ball bushings are provided, highlighting the importance of using hardened and ground shafts for accurate load ratings.
Overview: This document provides detailed specifications and ordering information for various types of linear ball bushings and linear housing units. It includes dimensions, load capacities, and material details for different models, as well as guidelines for proper usage and ordering codes.
Specifications: The document outlines specifications for linear ball bushings, including the materials used (steel outer shell, plastic cage, Grade 10 balls), and the availability of metric-Japanese dimensions. Load ratings are specified for use with hardened and ground shafts.
Ordering Codes: The document provides ordering codes for different types of bushings and housing units, such as LMEF for linear ball bushings with round flanges and SPM for self-aligning bushings. Codes indicate features like shaft diameter, seal type, and corrosion resistance.
Dimensions and Load Capacities: Detailed tables list dimensions in millimeters, load capacities in Newtons, and weights in kilograms for various part numbers. These tables help in selecting the appropriate bushing or housing unit based on specific requirements.
Procedures and Recommendations: The document advises on the importance of using hardened and ground shafts for accurate load ratings and provides guidance on radial and axial adjustments. It also mentions the use of specific fixing screws and retaining rings for securing bushings in housings.
Key Features: The document highlights features such as self-aligning capabilities, high load capacities, and integrated wipers for lubrication. It also notes the availability of self-lubricating options and ceramic slide bushings.
Conclusion: This technical document serves as a comprehensive guide for selecting and ordering linear ball bushings and housing units, providing essential information on specifications, dimensions, and load capacities to ensure optimal performance in various applications.
Overview: The document provides detailed specifications and ordering information for various types of linear housing units used in linear technology applications. These units are designed to accommodate different shaft diameters and are equipped with features such as integrated wipers, lubrication holes, and radial adjustments.
Specifications: The document lists dimensions in millimeters for each part number, including shaft diameter, housing dimensions, and weight. It also specifies the type of linear ball bushing used, which can be self-aligning, standard, all-steel, or self-lubricating.
Procedures: The bushings are secured in the housings using fixing screws (DIN 912 - 8.8) and circlips (DIN 7980). Some units use retaining rings (DIN 472) for securing the bushings.
Standards: Load ratings are provided according to the specifications of the bearing. The document references various DIN standards for screws and retaining rings.
Recommendations: The document suggests selecting the appropriate linear ball bushing based on the load capacity and alignment requirements. It also highlights the importance of proper lubrication and sealing to ensure optimal performance.
Key Features: - Integrated wipers on both ends for protection against contaminants. - Lubrication holes for easy maintenance. - Radial adjustment for precise alignment. - External front seals for enhanced protection.
Ordering Information: Each linear housing unit has a specific ordering code that includes the type of housing, shaft diameter, and bushing type. The document provides a detailed breakdown of the ordering code structure for each unit type.
Shaft Supports and Components Overview
This document provides detailed specifications and dimensions for various shaft supports and components used in linear technology applications. The components are primarily made from high-quality aluminum alloy and are designed to support precision steel shafts.
1. Shaft Supports and End Blocks
The document lists several part numbers for shaft supports, including WUH-12 to WUH-40, with dimensions provided in millimeters. These supports are suitable for precision steel shafts and are available in lengths up to 600 mm. The supports can also be supplied with assembled shafts.
2. Twin Shaft Blocks
Two types of twin shaft blocks are detailed: TAA (fixed) and TAB (moveable). Both types are made from aluminum alloy and are designed to accommodate different shaft diameters, ranging from 8 mm to 40 mm.
3. Shaft Blocks
Several shaft block models are described, including WBC, WBA, WBAS, WBS, FWBA, and FWBG. Each model has specific dimensions and weight, with materials ranging from aluminum alloy to steel and graphite molding.
4. Tolerances and Standards
The document includes a table of tolerances for internal and external dimensions, adhering to DIN 1686 - GTB 15 standards. Tolerance zones are specified for both hole and shaft dimensions.
5. Precision Guide Shafts
Various types of precision guide shafts are outlined, including solid and tubular options. These shafts are induction-hardened and precision-ground, with materials such as Cf 53, X46Cr13, and X90CrMoV18. The shafts are designed for high surface hardness and corrosion resistance.
6. Ordering and Customization
Customers can order support rails with specific dimensions and features, such as axial threading and end machining. The document emphasizes the flexibility in customizing shaft lengths and configurations to meet specific application needs.
Specifications:
The document provides detailed specifications for various precision guide shafts, including shaft diameter, weight per meter, material code, production length, hardness depth, and standard tolerance. The shafts are categorized under different material codes such as WV, WV1, WRS1, WRS2, and WH, each with specific properties and dimensions.
Procedures:
The document outlines machining options for precision shafts, including axial threads and radial hole patterns. It specifies standard machining options and provides ordering codes for customization.
Standards and Norms:
The hardness depth is defined by DIN 50190, and standard tolerances are specified as ISO h6 or h7, depending on the shaft type.
Recommendations:
The document recommends utilizing the company's machining facilities for cost-effective, ready-to-install precision shafts. It highlights the benefits of using modern CNC machines for finish-machined shaft units.
Additional Products:
The document lists additional products such as linear motors, guideways, worm drives, ballscrews, trapezoidal screws, and linear actuators, emphasizing their applications in various industrial sectors.
Company Information:
Rodriguez GmbH is presented as a leading supplier of precision bearings and components, with a focus on customer-specific solutions and high-quality construction. The document includes contact information for offices in Germany, France, and the USA.
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Catalog excerpts

Linear Technology-2

Applications for Linear-Roundrail-Technology-Products: Products: • food industry • printing machines • packaging machines • medical industry • optical scanner • robots • textile industry • semiconductor industry • woodworking machines • handling systems

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Linear Technology-3

Linearguidings are used to solve linearmovement-requirements in various fields of engineering and machine building. As they contribute significantly in designing a machine technically and commercially, linearguidings gained in importance these days. This catalogue introduces powerful linear-roundrail-components, mainly precision shafts, linear ballbushings, linear slidebushings, linear housing units and construction components, in 5 chapters. Besides the mentioned standardcomponents, also special designs are available. These will be manufactured following a customer-drawing or will be designed...

 Open the catalog to page 3
Linear Technology-4

Linear Technology KH linear ball bushing 19 LME linear ball bushing, standard 20 SDE linear ball bushing, all steel 21 LMEF/K linear ball bushing, flanged 22 LMEF/K-L linear ball bushing, long, flanged 23 SPM linear ball bushing, self-aligning 24 SSE linear ball bushing, self-aligning, high load capacity 25 FMT linear slide bushing, compact 26 FM linear slide bushing 27 TAGC closed, compact, tandem version 29 ALGS standard, closed 30 ALGS-OP standard, open 31 AG-AJ single closed, radial adjustment 33 AG-OP single, open 34 AG-OPAJ single open, radial adjustment 35 AGS-AJ open on side, radial adjustment...

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Linear Technology-5

Chapter 3 - Linear Bearing Housings graphite/aluminium mouldings GG-AJ graphite closed, radial adjustment 50 GG-OP graphite open 51 GG-OPAJ open, radial adjustment 52 MAG-AJ aluminium closed, radial adjustment 55 MAG-OPAJ aluminium open, radial adjustment 56 Chapter 4 - Linear Construction Components Shaft supports, end-blocks etc. WUF flat shaft support 57 WUFD flat shaft support, double fixing row 58 WUM medium shaft support 60 WUH high shaft support 61 TAA twin shaft block, type A 63 TAB twin shaft block, type B 64 WBC shaft block, compact 65 WBAS standard shaft block 67 WBS standard shaft...

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Linear Technology-6

Technical Considerations Linear Technology Temperature and Friction The temperature range, these linear ball bearings are suitable for applications between -20 and +80°C. For higher temperatures we recommend all-steel bearings with special lubricants. The coefficient of friction depends on the quality of the seals as well as on pressure and lubrication. The linear bearings have a Coefficient of Friction of 0.001 to 0.005. Construction, Design and Materials Linear housings - aluminium extruded section Housing units can be fitted with all the linear bearings contained in this catalogue. Aluminium...

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Linear Technology-7

Technical Considerations Operating Life and Working Load for Linear Ball Bearings Linear Technology 1. The load is applied at 90° to the horizontal plane 2. The surface hardness is HRC 62±2. The following formula applies to configurations other than those given: WR = required dynamic load (N) P = resultant of externally applied loads (N) KS = hardeness factor of shaft K = factor for direction of resultant load Working Load The load conditions listed in the tables apply to the linear ball bearings described in this catalogue in combination with precision steel shafts. KL = factor for operating...

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Linear Technology-8

Technical Considerations Linear Technology Load Limit The load limit is the maximum load which may be applied to the bearing. Any application must be analysed in advance in order to ensure that maximum and / or shock laods will not exceed the load limits. Dynamic Load Conditions The dynamic load condition refers to the maximum continuos load which may be applied to a bearing, with a 90 % propability that a working life of 100 km can be achieved under normal operating conditions. However, it must be considered that extremly short strokes, and the direction of load application, are also deciding...

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Linear Technology-9

Load Calculation When designing a linear motion system, the way in which operating variables will influence performance must be considered. The following examples show how the posi- tion of the load and the load center can influence selec- tion of the product. When considering an application, every force acting on the system must be evaluated in order to enable the most suitable product to be selected. At the time of movement with uniform velocity or at the time of At the time of movement with uniform velocity or at the time of stop. Side Mounted Application At the time of movement with uniform...

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Linear Technology-10

Technical Considerations Linear Technology Shaft Deflection When using hardened precision steel shafts with end supports, care must be taken to ensure that the shaft deflection within the bearing travel does not exceed the bearing performance criteria. The following tables give the shaft deflection at the center of a shaft with end supports. Systems using fully supported shafts are not subjected to these deflections. Values of El for Hardened and Ground Shafts Shaft ∅ (mm) Simply Supported Shaft with Single Block Simply Supported Shaft with 2 Single Blocks

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Linear Technology-11

Technical Considerations Linear Technology Lubrication Oil-lubrication: Possible. Useful when a central lubrication system with oil is already installed. Our recommendation is Klüberoil GEM 1-68 N. All Linear Guiding Systems must be lubricated to ensure their function. The volume and the way of lubrication depends on the product. The definition of the re-lubrication, in terms of volume and cycles, are depending on the applications and can be calculated by our technical department. The information about grease- and oil-lubrication refer to standard industrial applications and are not obligatory....

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Linear Technology-12

Technical Considerations Linear Technology Super-Smart Linear Ball Bearings™ The SSE Super-Smart Linear Ball Bearings™ represent a significant, world-wide advance in linear guide technology. Super-Smart Linear Ball Bearings™ provide double the capacity and 8 times the working life, compared with Super-Smart Linear Ball Bearings used in industry. Super-Smart Linear Ball Bearings have 3 times the load capacity and 27 times the working life of conventional linear guides. Technologically advanced design With Super-Smart Linear Ball Bearings™, four hardened steel elements carry the bearing forces,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.