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- ROBUSTA-GAUKEL GmbH & Co. KG
- 1.1 Threaded sleeves for different fixing purposes
1.1 Threaded sleeves for different fixing purposes
1.1 Threaded sleeves for different fixing purposes
The document provides comprehensive details on anchoring systems, focusing on threaded sleeves and installation kits for use in floors, foundation slabs, and walls. These systems are suitable for both in-situ concrete and precast components, available in diameters from 15 mm to 60 mm, with service loads ranging from 5.0 kN to 60.0 kN.
The ROBUSTA-threaded sleeves are specified in three diameters according to the Dywidag-anchoring-system, designed to meet specific load requirements and concrete thicknesses. A load table is included, showing permissible tension forces based on concrete strength.
Installation procedures for D&W kits of diameters 15 mm, 20 mm, and 26.5 mm are detailed, including instructions for installation with or without exposed concrete requirements. The use of vertical positioners, hexagonal bolts, and shackles is explained, along with special solutions like bolts with cone rings.
Technical data for installation kits, including item numbers and weights, are provided. Accessories such as clamping flanges, marking plugs, and vertical positioners are described, emphasizing their roles in proper installation and alignment.
The document highlights practical applications, such as fixing railing posts and props, and discusses the advantages of these systems, including ease of installation and achieving high-quality exposed concrete surfaces.
Recommendations include using stainless steel components to prevent rust and ensuring proper alignment of sleeves using vertical positioners. Magnetic clamping flanges are suggested for steel shuttering to meet high exposed concrete requirements.
This document provides detailed specifications and guidelines for anchoring systems, focusing on installation kits with diameters of 15 mm, 20 mm, and 26.5 mm. It includes technical data, installation procedures, and recommendations for various construction scenarios.
- Installation Kits: Available in diameters of 15 mm, 20 mm, and 26.5 mm, including threaded sleeves, marking plugs, and vertical positioners, designed for different anchoring purposes.
- Hexagonal Bolts: Galvanized bolts in various lengths with specified admissible loads, designed to fit with threaded sleeves for transportation and anchoring.
- Installation: Outlines the installation process for different shuttering types, emphasizing matching screw length with sleeve length using the formula: Length of screw = length of sleeve – 20 mm.
- Vertical Positioning: Vertical positioners ensure proper alignment of sleeves during installation, easily fixed to reinforcements using wire ties.
- Load Capacities: Provides characteristic load values for different sleeve and bolt combinations, with safety factors to prevent concrete breakage.
- Material Specifications: Options for rust-free steel sleeves for sensitive exposed concrete parts to prevent rusting.
- Clamping Flanges: Both recoverable and non-recoverable clamping flanges for different shuttering requirements.
- Transportation Bolts and Shackles: Available for various transportation needs, with specifications on load capacities and weights.
- Detailed tables provide technical data for each component, including item numbers, weights, and load capacities.
- Special features such as magnetic clamping flanges and metal fixing cores are highlighted for specific applications.
The document serves as a comprehensive guide for selecting and installing anchoring systems in construction projects, providing essential technical data and installation guidelines to ensure safety and efficiency.
Hexagonal bolts are available in lengths of 150 mm, 200 mm, 250 mm, and 300 mm, each with an admissible load of 50 kN. Shackles have an admissible load of 20 kN. Other lengths are available upon request.
The bolt with suspension cone is an alternative for anchoring working platforms without a suspension shoe, requiring a clamping flange with a concrete covering of 30 mm. Official approval guarantees correct load anchoring.
Approval-No.: Z-21.6-1744. The bolt must be aligned with the concrete surface for proper installation. Scaffolding sleeve bolt groups have specific lengths and admissible loads, with safety factors included.
Non-recoverable clamping flange with hexagonal bolt: Sleeve length = bolt length + 20 mm. Recoverable clamping flange with hexagonal bolt or bolt with suspension cone: Sleeve length = bolt length - 10 mm.
ROBUSTA-GAUKEL GMBH & CO. KG, Headquarter: Brunnenstraße 36, D-71263 Weil der Stadt-Hausen, Phone: +49 7033 53710, Email: [email protected]. Berlin office: Rohdestraße 19, D-12099 Berlin (Tempelhof), Phone: +49 30 75707000, Email: [email protected].
The document emphasizes considering possible lower loads of threaded sleeves and that load capacities are characteristic values with safety factors included.
Catalog excerpts
1.1. THREADED SLEEVES for different fixing purposes
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES GENERAL INFORMATION INDEX General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation-kits D&W 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – Installation with or without exposed concrete requirement . . . . . . . 4 – Installation with vertical positioner . . . . . . . . . . . . . . . . . . . . . . . . . 9 – screw-in set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – Hexagonal bolts and shackles . . . . . . . . . . . . . . . . . ....
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES GENERAL INFORMATION Your advantages at a glance: G Proven a million times over Inexpensive, non-recoverable installation parts Universal system for fixing anchor tie bars for formwork and bolts for fastening and transportation purposes Can be installed in floors, foundation slabs and walls For in-situ concrete and construction with precast components 4 different anchor diameters available from Ø 15.0 mm to Ø 36.0 mm in conformity with the Dywidag formwork anchoring system Larger Ø 50 and Ø 60 mm sizes can be supplied with special bolts for transporting...
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Installation-kit D&W 15 mm and accessories – our solution for a wide range of applications! The D&W 15 mm diameter sleeve compatible with the commonly used tie-bars is useful for anchoring formwork brackets, square timbers, rail posts, push-pull-props, cantilever supports etc. With our wide range of accessories you will get a perfect anchoring system for different ranges of application. – recoverable clamping flanges with fine-grained cone for high exposed concrete requirements (see pages 6 –9) For guaranteed vertical...
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Installation-kit D&W 15 mm non-recoverable clamping flange Length Threaded [mm] plates threaded sleeve (item no. 1015..* – V2 A: item no. 1016..*) threaded plate (item no. 101591) plastic cap yellow (item no. 101593) clamping flange (non-recoverable) (item no. 101592) nails stainless steel (item no. 109940) plug for clamping flange (item no. 101597) *the last two numbers indicate the length of threaded sleeve. All parts of the installation-kit are also available separately. Installation at wooden shuttering with fair face...
Open the catalog to page 5
ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Installation at wooden shuttering with fair face concrete requirement Using the recoverable clamping flange the threaded sleeve is going to be installed with a concrete cover of 3 cm. For fixing to wooden shuttering one centre nail 38 x 100 mm is required, alternatively 4 nails 22 x 50 mm can be used. For fixing to steel shuttering we offer a magnetic clamping flange. After striking the clamping flange can be removed non-destructively and gently with a removing tool. A fitting cone made of fine-grained concrete will be...
Open the catalog to page 6
ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Installation at steel shuttering with high exposed concrete requirement These magnetic clamping flanges are available in 3 different anchoring diameters, D&W 15 mm, D&W 20 mm and D&W 26.5 mm, und zwar jeweils with two different sizes of concrete cover (15 or 30 mm). The base of all 3 diameters is identical, that means, all fine grained concrete cones for concrete cover 15 / 30 mm can be glued in. The cylindrical pin has 3 spring-loaded impressable balls, which are situated according to the diameter of the thread of the...
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM TECHNICAL DATA: Clamping flange D&W 15 mm for wooden shuttering, recoverable Removing tool, galvanized fitting for all recoverable clamping flanges Weight [kg/unit] Magnetic clamping flange D&W 15 mm for steel shuttering, mit Neodymium high-efficiency magnet adhesion approx. 80 kg Fine grained concrete cone for all recoverable clamping flanges and magnets 2-component glue to glue in fine grained concrete cones (for approx. 40 units) Weight [kg/units] anchoring systems for different fixing purposes
Open the catalog to page 8
ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Vertical installation into slabs and base plates (areas non encased) Vertical positioner The vertical positioner is of plastic and is easily fixed with wire tie to the reinforcement. The mounting is easy and quick. The threaded sleeve with marking plugs guarantees, that the anchoring point after concreting and smoothing the concrete surface is easy to discover again. Special advantage: With the vertical positioner a perfect vertical position of sleeve is guaranteed. The sleeve can be screwed after mounting. Therefore the...
Open the catalog to page 9
ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM Easy mounting – a lot of advantages Easy mounting: the installation-kit with vertical positioner is quickly fixed with wire-tie. Afterwards the marking plug can be adjusted to the concrete height. The installation-kit is attached firmly to the reinforcement and remains in vertical position. After smoothing the concrete surface it is very easy to discover the anchoring point by the flexible pin of the marking plug. For heating and coolingsystems in slabs the perfect solution When there are concrete slabs with a huge number...
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ANCHORING SYSTEMS FOR DIFFERENT FIXING PURPOSES INSTALLATION-KIT D&W 15 MM TECHNICAL DATA: with marking plugs and vertical positioner (red colour) Installation-kit consisting of 1 threaded sleeve (item no. 1015..* – V2 A: item no. 1016..*) 2 2 marking plugs (item no. 101598) 3 vertical positioner (item no. 101588) *the last two numbers indicate the length of threaded sleeve. All parts of the installation-kit are also available separately. Screw-in set, Ø 15 mm, galvanized Length* [mm] Weight [kg/unit] *other lengths available upon request. Products subject to technical changes
Open the catalog to page 11All ROBUSTA-GAUKEL GmbH & Co. KG catalogs and technical brochures
7.1 Depoflex storage racks16 Pages
6.2 Heavy-duty aluminium props20 Pages
6.1 Push-pull props24 Pages
5.4 Rapid locking nut8 Pages
5.2 Anchor tie bars20 Pages
5.1 Profile ledges8 Pages
4.1 Round column formwork12 Pages
3.6 Multi walkway8 Pages
3.4 Safety barrier28 Pages
3.3 Railing supports32 Pages
3.1 Foldable working platforms32 Pages
2.1 Non-recoverable formwork12 Pages
