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Spot welding

Product catalog summary

Company Overview
Robot System Products (RSP) is a global leader in providing peripheral products for high-performance robot applications, offering comprehensive tool system solutions to enhance productivity. The company is headquartered in Västerås, Sweden, and operates in over 20 countries.

Product Range
RSP offers a variety of products compatible with major robot brands, including tool changers, swivels, grippers, hose packages, valve units, and tool systems, each with detailed documentation.

Tool Changers and Attachments
RSP's tool changers are designed for flexibility and reliability, featuring a robust design, fast docking, and precise positioning. The patented TrueConnect™ locking device ensures minimal play and high positional tolerance. Key features include high torque application capability, low maintenance, and 3D models for CAD systems.

Spot Welding Tool Changers
The document details spot welding tool changers with specifications for pneumatic and servo guns, including ISO 9409-1 mechanical interface, working temperature of +10°C to +60°C, IP54 classification, and maximum tool load specifications.

Ordering and Adaptations
Guidance is provided on ordering and adaptation kits for tool changers and swivels, ensuring compatibility and customization for specific applications.

Specifications
Specifications for integrated TC-valves in spot welding applications include oil-clean and waterless filtered air, automatic shut-off air/water ducts, and electrical signals with specific current and voltage limits.

Swivels with Tool Changer
Swivels with tool changers integrate TrueConnect™ technology for enhanced robot motion freedom, featuring fast docking, free rotation of axis 6, and minimal maintenance requirements.

Recommendations
Recommendations include consulting the manual for water quality specifications and contacting RSP support for adaptation kits if the robot model is not listed.

Procedures and Norms
The document describes the integration of pneumatic valves, use of filtered air, and adherence to ISO standards for robot flange bolt patterns.

Key Data from Tables and Diagrams
Tables provide detailed specifications for swivel and tool changer models, including weight, mechanical interface, working temperature, IP classification, and maximum tool load.

Critical Information
Emphasizes the importance of using correct adaptation kits and the risks of using small tool changers with large robots due to higher forces.

Ordering Process
Customers should consider payload size, robot model, and other factors when ordering. Orders are sent via email with detailed information.

Disclaimer
Information is subject to change without notice, and RSP assumes no responsibility for errors or damages.

Global Presence
RSP has a global presence with offices and agents in over 20 countries.

Contact Information
Contact details for RSP's headquarters and regional offices are provided.

Additional Resources
Customers are encouraged to order the complete product range catalog for more information.

Catalog excerpts

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Robot System Products is a front-rank provider of peripheral products for high performance robot applications. We provide complete tool system solutions for your robot installations, aiming to improve your productivity with the most reliable and cost-effective tooling on the market. Continuously we explore emerging technologies, working with leading edge design. Our products are available for all major robot brands and come with complete documentation. Local presence worldwide As a global company, Robot System Products has subsidiaries and distribution partners in more than 20 countries. Our...

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Contents TOOl changerS and Tool AttachmentS SwivelS with Tool changers aNd Tool Attachments Adaptation kits for tool changers Adaptation kits for swivels and swivels with tool changers Options for tool changers, swivels with tool changers and swivels Dressing robots worldwide See our separate catalogs for Grippers and the whole product range Robot System Products – Spot welding | 3

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Tool changers and tool attachments 4 | Robot System Products – Spot welding

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Robot System Products tool changers are designed to maximize the ﬂexibility and reliability of your robot ﬂeet. Robustness and high safety are combined with low weight and compactness. Depending on model and options, electrical signals, weld and servo power, data, water and compressed air are transferred from the robot side to the tool. The patented locking device TrueConnect™ has a minimum of play and gives a practically, through the lifespan, absolute positioning repeatability. The principle behind the locking mechanism is the uniform distribution of load, obtained by pressing looking balls...

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Spot welding tool changers and tool attachments for pneumatic gun Tool changers 6 | Robot System Products – Spot welding

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Mechanical interface Working temperature Maximum tool load ± 2400 N Mx/My (dynamic) Air connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Air/water ducts with automatic shut off function 4 Oil-clean and waterless filtered air, with max 25μm particle content Water flow Water connection Clean filtered with max 25μm paricle content Water quality Dedicated signals Dedicated conductors

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Spot welding tool changers and tool attachments for servo gun Tool changers 8 | Robot System Products – Spot welding

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Mechanical interface Working temperature Maximum tool load ± 2400 N Mx/My (dynamic) Air connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Air/water ducts with automatic shut off function 4 Oil-clean and waterless filtered air, with max 25μm particle content Water flow Water connection Please check manual for detail Water quality – Electrical signals Dedicated signals Dedicated signals Number of servo power Dedicated conductors

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Spot welding tool changers and tool attachments for pneumatic gun Tool changers 10 | Robot System Products – Spot welding

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TC/TA275 *TC275 fits robots with centering diameter (d3) 63mm and 80mm Mechanical interface Working temperature Maximum tool load ± 2000 N Mx/My (dynamic) Air connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Air/water ducts with automatic shut off function 4 Oil-clean and waterless filtered air, with max 25μm particle content 10 bar Water connection Water quality Please check manual for detail Water flow – Electrical signals Dedicated signals 3-module Harting 10B Welding power Dedicated conductors Robot System Products – Spot...

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Spot welding tool changers and tool attachments for servo gun Tool changers 12 | Robot System Products – Spot welding

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TC/TA275 *TC275 fits robots with centering diameter (d3) 63mm and 80mm Mechanical interface Working temperature Maximum tool load ± 2000 N Mx/My (dynamic) Air connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Air/water ducts with automatic shut off function 4 Oil-clean and waterless filtered air, with max 25μm particle content 10 bar Water connection Water quality Please check manual for detail Water flow – Electrical signals Dedicated signals Number of servo power Dedicated signals Welding power Number of conductors Dedicated...

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Spot welding tool changers and tool attachments for pneumatic gun Tool changers 14 | Robot System Products – Spot welding

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Mechanical interface Working temperature Maximum tool load ± 3500 N Mx/My (dynamic) ± 3500 Nm Air/water ducts with automatic shut off function 5 Connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Max water pressure 20 l/min Water flow Water connection Please check manual for detail Water quality Electrical signals Number of signals Dedicated signals 19S Souriau Welding power Dedicated conductors Robot System Products – Spot welding | 15

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Spot welding tool changers and tool attachments for pneumatic gun Tool changers 16 | Robot System Products – Spot welding

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Mechanical interface Working temperature Maximum tool load ± 3500 N Mx/My (dynamic) ± 3500 Nm Air/water ducts with automatic shut off function 5 Connection Pneumatic valve Integrated TC-valves – Oil-clean and waterless filtered air, with max 25μm particle content Max water pressure Water flow Water connection G 1/2” Please check manual for detail Water quality Electrical signals Number of signals Dedicated signals 19S Souriau Welding power Dedicated conductors Robot System Products – Spot welding | 17

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Spot welding tool changers and tool attachments for servo gun Tool changers 18 | Robot System Products – Spot welding

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All Robot System Products AB catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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