Company Overview

Robopac Machinery, established in 1982, is a global leader in stretch film wrapping technology, manufacturing over 12,000 machines annually with 90% exported worldwide. The company offers eight core technologies including robots, turntables, rotating arms, horizontal wrapping, shrink and taping machines, waste compaction (ReCYCLE), and automated guided vehicles (LGV and AGV). The Robopac Smart Factory initiative launched in 2018 focuses on increasing production capacity by 50%, improving efficiency, flexibility, and quality.

Product Range

The portfolio includes internal logistics solutions, self-propelled robots, vertical and horizontal wrapping machines, taping and shrink machines, and waste compaction equipment.

CUBE Technology

CUBE Technology optimizes load stabilization by applying precise stretch film with correct containment force, reducing film usage by 35%-55% and product damage by 40%. Features include multi-level variable pre-stretch, variable containment force, and strategic film placement. The R-Connect platform enables full machine control, performance monitoring, predictive maintenance, and supports Industry 4.0 integration.

ROTOTECH 3000 Rotating Arm Wrapping Machine

• Max product height: 2000 mm standard, optional 2400/2750 mm
• Max pallet size: 1750x1000 mm or 1650x1200 mm depending on conveyor width
• Max load weight: 1500 kg
• Arm rotation speed: 2.5 to 7.2 m/min
• Conveyor speed: fixed or variable
• Film carriage types: PGS (fixed 250% pre-stretch), PVS (variable 150%-400%)
• Adjustable film tension via control panel
• Power supply: 400 V 3Ph + N + PE, 50 Hz
• Max reel size: 500x300 mm, max weight 20 kg
• Film thickness: 7-35 μm (pre-stretchable film required)

PGS carriage offers motorized fixed pre-stretch with interchangeable gears; PVS carriage provides dual motorized independent pre-stretch adjustable from 150% to 400%. The 7-inch color touchscreen control panel supports 12 programmable and 12 multilevel control recipes, multiple wrapping options, and optional features like automatic top sheet applicator and air puff control.

ROTOTECH CS/CW Series Rotating Arm Wrapping Machines

• Max product height: 2000 mm standard, optional 2400/2750 mm
• Min pallet size: 800x600 mm; max pallet size: 1400x1400 mm
• Arm rotation speed: 7 to 12 rpm
• Carriage speed: 2.5 to 5.5 m/min
• Film carriage types: FR (electromagnetic powder brake), PDS (fixed motorized 250% pre-stretch), PVS (variable motorized 150%-400%)
• Adjustable film tension from panel
• Power supply: 230 V 1Ph + N, 50/60 Hz
• Max reel size: 500x300 mm standard, 750x300 mm optional
• Film thickness: 7-35 μm (pre-stretchable film required)
• Air consumption: 15 Nl/min at 6 bar

Carriage details include electromagnetic tension control (FR), fixed pre-stretch with electromagnetic clutch (PDS), and dual motorized adjustable pre-stretch (PVS). Control panel features mirror ROTOTECH 3000 with additional options like roping device and presser unit. Suitable for unstable or irregular pallets, available in wall-mounted version.

Summary of Key Advantages

• Optimized film usage reducing costs and product damage
• Flexible motorized pre-stretch control for precise application
• Comprehensive programmable control with multilevel recipes
• Automatic film clamping, cutting, spreading, and optional welding
• Adaptability to various pallet sizes and unstable loads
• Industry 4.0 integration via R-Connect platform
• Robust global after-sales support network

Additional Semi-Automatic Rotating Arm Machines

ROTARY / ROTARY W Series

• 12 programmable recipes plus 12 multilevel control recipes
• Multiple wrapping cycles including upward/downward and top sheet
• Adjustable arm rotation and carriage speeds
• Film tension and pre-stretch adjustable via PVS carriage (150%-400%)
• Photocell or altimeter height detection
• Optional roping device and manual presser unit
• 7-inch color touchscreen control panel
• Wall-mounted version available (ROTARY W)

Film Carriage Types

• FR: Electromagnetic powder brake with adjustable tension
• PDS: Motorized fixed 250% pre-stretch with electromagnetic clutch
• PVS: Dual motorized pre-stretch adjustable 150%-400%

Applications

Ideal for unstable or irregular pallets up to 1400x1400 mm.

MASTERWRAP HD PLUS XL

• 6 programmable recipes including self-learning cycles
• Arm rotation speed: 7-11 rpm; carriage speed: 2.6-6 m/min
• Film tension adjustable via FR and PGS carriages
• Photocell or altimeter for height detection
• Optional roping device and top plate presser
• Industry 4.0 compatible with R-Connect

Film Carriage Options

• FRD: Mechanical brake, manually adjustable
• FR: Electromagnetic powder brake with 4 tension levels
• PGS: Motorized fixed 250% pre-stretch with innovative "S" path

Applications

Robust and reliable for logistics and unstable pallets, supports reels up to 20 kg.

MASTERWRAP PLUS XL

• 6 programmable recipes similar to HD PLUS XL
• Arm rotation speed: 7-11 rpm; carriage speed: 2.6-6 m/min
• Film tension adjustable from panel
• Rotating arm brake unlock button and USB port for updates
• Industry 4.0 compatible with R-Connect

Film Carriage

• FR carriage with electromagnetic powder brake adjustable on 4 tension levels

Applications

Reliable, sturdy, easy maintenance, user-friendly color HMI.

ECOWRAP PLUS XL

• 6 programmable recipes including manual and self-learning cycles
• Arm rotation speed: 7-11 rpm; carriage speed: 2.6-6 m/min
• Manual film tension via FRD carriage
• Rotating arm brake unlock button and USB port
• Industry 4.0 compatible with R-Connect

Film Carriage

• FRD carriage with mechanical brake, manually adjustable

Applications

Designed for unstable pallets, robust, reliable, easy maintenance, intuitive interface.

Comparative Features Summary

The document includes a comparative table highlighting key specs across models ROTOTECH 3000, ROTOTECH CS-CW, ROTARY, ROTARY W, MASTERWRAP HD PLUS XL, MASTERWRAP PLUS XL, and ECOWRAP PLUS XL:

• Max product height ranges from 2000 mm to 2750 mm
• Various film carriage types with different tension and pre-stretch capabilities
• Film tension and pre-stretch availability varies by model and carriage
• Automatic film cutting available on select models
• Optional features include welders, spreaders, roping devices, top plates, remote start, multilevel control, and R-Connect compatibility

General Recommendations and Notes

• Use pre-stretch compatible stretch film
• Machines designed for semi-automatic operation with ergonomic and safety features
• Color touchscreen panels enable intuitive control and recipe programming
• Industry 4.0 readiness via R-Connect platform
• USB ports support software updates and data management

Contact and Manufacturer Information

Robopac is headquartered with production plants in Italy and San Marino. The document provides detailed contact information for Meypack and Robopac subsidiaries worldwide, including Germany, Russia, France, UK, Spain, USA, Brazil, and China. This facilitates global customer support, sales, and service coordination.

Key Contacts

• Meypack: Email: [email protected], Website: www.meypack.de
• Robopac Brasil: Bento Goncalves, Brazil; Phone: +55 5434557200; Email: [email protected]
• TopTier (USA): Portland, Oregon; Phone: +1-503-353-7588; Email: [email protected]
• Aetna Group Subsidiaries: Germany, Russia, France, UK, Spain with respective contacts
• Robopac USA and China: Contact details provided for sales and support

Summary: This document comprehensively details Robopac’s semi-automatic rotating arm stretch wrapping machines, highlighting technical specifications, control features, film carriage options, and Industry 4.0 integration. It also provides a global contact directory for customer support and sales.