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Robital-Intecro Turnkey Robotic Welding Systems

Robital-Intecro Turnkey Robotic Welding Systems
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Robital-Intecro Turnkey Robotic Welding Systems

Product catalog summary
Overview: INTECRO specializes in robotics, mechatronics, and industrial automation, aiming to enhance customer efficiency and profitability with tailored solutions. The company focuses on customer satisfaction in metalworking solutions, including robotic welding, cutting, factory automation, assembly lines, and workstations.
Company Vision and Mission: INTECRO is committed to leveraging science and technology for the benefit of humanity and the environment, pushing the boundaries of robotics for current and future generations.
Infrastructure and Capabilities: INTECRO has a skilled workforce of over 50 staff, including 25 engineers, with a 4,000 m² production area and 1,000 m² office space. It holds CE and ISO 9001 certifications and has a robust installed base of systems.
Technological Expertise: The company offers a wide range of robotic automation solutions, focusing on metal processing, assembly, handling, cutting, and welding technologies, providing advanced configurations for enhanced production capabilities.
Project Management and Implementation: INTECRO employs a structured project management approach, emphasizing quality control and customer involvement throughout the project lifecycle to ensure efficient system implementation and training.
Global Presence and Future Goals: With a global sales and service network, INTECRO aims to expand its market presence in the Americas and Asia, develop an international dealer network, and increase production capacity.
Innovation and Development: The company is dedicated to innovation, participating in major exhibitions, developing new technologies, and investing in R&D and human resources to maintain its competitive edge.
Welding Technologies: INTECRO offers advanced welding solutions, focusing on TIG and laser welding technologies, ideal for robotic applications. It supports feasibility analyses for laser welding investments.
Technological Advancements: The company is at the forefront of welding technology with innovations like MFDC Timer and Laser Spot Welding, developing systems like the Laser-Seam-Stepper for enhanced safety and efficiency.
Sensing and Tracking Technologies: INTECRO employs technologies such as Touch Sense, Arc Sense, and Laser Seam Tracking to enhance welding accuracy, allowing real-time path tracking and gap detection.
Robotic Welding Solutions: The company offers Robotic CMT Welding, reducing heat input and improving speed and quality, along with solutions for 3D metal forming and coating.
Industry Applications: INTECRO's technologies are applied across industries like railway, automotive, construction, and agriculture, providing tailored solutions for efficient and high-quality production processes.
Research and Development: The company has completed numerous R&D projects, leading to the commercialization of advanced welding systems, continuing to innovate for industrial applications.
Robotic Solutions Overview: INTECRO specializes in advanced robotic solutions for various industries, focusing on laser cutting, welding, and flexible manufacturing systems, integrating CAD-CAM interfaces.
Laser Cutting Technology: INTECRO's systems are designed for precision and repeatability, processing diverse steel tubes and profiles within a single manufacturing cell.
Welding Solutions: The company provides robotic welding solutions that enhance flexibility and production efficiency, employing techniques like POKE YOKE and 3S in fixture design.
Automotive Industry Applications: INTECRO offers turnkey solutions for the automotive sector, integrating fixtures, machinery, and positioners into compact systems, adopted by major suppliers.
General Industry Applications: The company's robotic applications extend to industries like furniture, energy, and consumer electronics, supporting flexible production lines.
Innovations and Industry 4.0: INTECRO has pioneered flexible packaging lines integrated with ERP systems, marking a step towards Industry 4.0, with autonomous systems capable of decision-making.
Certifications and Awards: INTECRO holds ISO 9001 and CE certifications and has been recognized for its technological advancements, reflecting its commitment to quality and innovation.
Conclusion: INTECRO is a leader in robotic welding technology, providing comprehensive solutions across multiple industries, focusing on innovation and precision for high-quality outcomes and efficient production processes.
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Catalog excerpts

Robital-Intecro Turnkey Robotic Welding Systems-1

PINTECRQ BUTTERFLY EFFECT IN

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Robital-Intecro Turnkey Robotic Welding Systems-2

INTECRO ROBOTICS We started with the idea of using science and technology for the benefit of mankind and the environment. We progressed and specialized in a stable direction in the field of robotics technology. Today we go on our way creating ideas that evolve into actions, with the passion to push the frontiers of robotics even further and provide technology-based benefits for the people of today and tomorrow. We call our journey “INTECRO”. Selahattin DÜZBASAN - Chairman of the board Our acquaintance with INTECRO, which started as a customer, brought us to this day by combining this young, dynamic...

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Robital-Intecro Turnkey Robotic Welding Systems-3

Our Difference Qualified Labor Force Preferred Supplier Installed base of more than 100 systems and more than 20 repeat orders. A staff of more than 50, over 25 engineers and higher level technical personnel. After-Sales Services Working Areas 4.000 m2 integration / production area and 1.000 m2 office space suitable for future expansion. Local sales and technical support based in Europe. Future expansion for the Americas, Middle-East and Asia. Partnership Strong Financial Structure Global network of technology partners and suppliers. Bank guarantees backed up by high credibility. Cash reserves...

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History Since 2002 INTECRO has been investing in human resources starting at the internship level. Long-term career planning at INTECRO makes it a preferred employer for new graduates as well as experienced professionals. This talent acquisition strategy enables long employee turnover and maintains a dedicated and growing team highly motivated for INTECRO's success. Future goals: Project sales to the Americas and Asian countries. Participation in FabTech and exhibitions in Eastern Europe, Russia, Baltics and the Middle East. Participation in the world's biggest welding exhibition, Schweissen...

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+10 YEARS +150 PROJECTS INTECRO has delivered more than 150 projects since its establishment. Since its establishement INTECRO has provided a wide range of robotic automation solutions for various segments. INTECRO's strategic business segments are METAL PROCESSING TECHNOLOGIES including AUTOMOTIVE and FLEXIBLE ASSEMBLY LINES through combinations of multiple applications. • Dispensing and bonding • Mechanical assembly • Handling of finished and semi-finished products • Pre-welding o Oxy-acetylene flame heating o Inductive heating • MIG / MAG welding o Single-wire o Tandem-twin o CMT (Cold Metal...

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INTECRO Business Concentrations and Task Awareness Analysis INTECRO engineers review the workpieces and the flow of material on the production floor at the customer site. The optimum system configuration and process solution is developed after a detailed evaluation of the data. The customer is also informed about possible revisions that would increase the workflow efficiency and better adaptation of the workpiece for the robot system. The complete system goes through quality control and function tests according to ISO 9001 and CE standards after the assembly of robotic equipment, standard products...

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INTECRO Robotics Technology Headquarters: Turkey: Ankara Sales: Turkey: Istanbul, USA: Chicago, Santa Clara, Miami, India: Bangalore, Iran: Qom, Germany: Göppingen, Croatia: Zagreb, Austria: Vien, Switzerland: Langenthal, Denmark: Odense, Belarus: Minsk, Russia: Moscow, Israel: Haifa Service: USA: Miami, India: Trichy, Iran: Qom, Germany: Göppingen, Croatia: Zagreb, Austria: Vien, Denmark: Odense, Belarus: Minsk, Israel: Haifa PROJECT DESIGNS In the last 5 years, we have developed industrial robotic systems with while obtaining patents and utility model protection rights to ensure serial production....

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Robotic Laser / Laser - Hybrid Welding Single / Tandem / Twin With / without additional wire MDFC / Fiber Laser Throughout the years INTECRO has become a leading brand in the field of Robotic MIG / MAG processes. Robotic TIG technology has been gaining popularity in stainless, aluminum and other alloy groups. The fact that manual TIG welding requires precise workmanship makes it an ideal candidate for robot welding, which enables you to enjoy the advantages of high penetration, high speed and minimum spatter with perfect accuracy. We are ready to offer advanced TIG process solutions for all industries...

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Robotic 3D Metal Forming / 3D Part Generation / Coating Single / Tandem / Twin Single / Tandem / Twin CMT is a proprietary MIG / MAG welding technology. It is a unique welding method that can weld metal sheets as thin as 0,5. It is designed to generate up to 90% less heat input than conventional systems, better stitching and penetration, faster welding and a unique parameter experience. Although cladding technology is relatively new, it has benn applied for the first time in the domestic market by INTECRO. INTECRO, the fore-runner of innovation in the robotic welding industry, offers a perfect...

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THE INTECRO TECHNICAL TEAM IS CUSTOMER FOCUSED. THE TEAM THAT DEVELOPS AND REALIZES THE IDEAL SOLUTION IN EACH PROJECT KEEPS AN OPTIMISTIC MINDSET IN CUSTOMER RELATIONS AND APPROACH EACH CASE WITH EMPATHY WHEN FACED WITH TECHNICAL CHALLENGES. THE SENSE OF CUSTOMER SATISFACTION THAT HAS COME INTO EXISTENCE SINCE THE ESTABLISHMENT OF THE COMPANY HAS EVEOLVED INTO A COMPANY CULTURE THAT FORMS THE BACKBONE OF INTECRO. ASSISTANT GENERAL MANAGER / PROJECT AND TECHNICAL SERVICES

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INTECRO is an R & D center which has completed numerous projects over a period of 5 years. Of these 17 projects, 15 have been engineered into commercialized systems for serial production. Process Equipment for Welding Machine Robot Positioner suitable for workpiece Automatic Torch Changer Wire Barrel Wire Feeding System SAMPLE ROBOT CONFIGURATION: Gantry-Pillar Robot System with 3 stations and 13 axes As compared to a conventional gantry system; Reduced cost, Increased performance and capability Safety Equipment Laser Seam Tracking POKE YOKE Fixtures

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RAILWAY AND WAGON INDUSTRIES SAMPLE PROJECTS: CARGO WAGON CHASSIS BOGIE SIDE AND FRAME WELDING BOGIE FINAL WELDING RAILWAY CARRIAGE DOORS ALUMINUM PASSENGER PANELS AND WALLS ALUMINUM PASSENGER CAR BODY A large number of finished and semi-finished products are manufactured using aluminum extruded and steel sheets, which are two basic materials in the wagon industry. INTECRO uses its expertise in the railway industry with robotic welding and assembling technologies specific for both material groups. For the first time in Turkey, INTECRO realized the complete welding of a railway car with a 20-axis...

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