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SMALL BORING UNIT

SMALL BORING UNIT

SMALL BORING UNIT

Product catalog summary
Overview
The Small Boring Unit (SBU-A) is designed for medium to hard rock utility installations up to 150 meters in length. It is compatible with auger boring machines (ABM) ranging from 0.6 to 1.8 meters in diameter and uses a full-face auger for spoil removal. The SBU-A is welded to the lead casing before excavation, and the assembly is placed on the ABM track. In hard rock, disc cutters are used, while mixed ground conditions require a combination of ripper teeth, drag bits, and disc cutters.
Applications
  • Full-face auger boring
  • Replacement for carbide bit and roller cone cutterheads
  • Bore lengths up to 150 meters, depending on geology
Cutting Through Rock
Disc cutters ranging from 165 mm to 356 mm in diameter are used to create a "crush zone" in the rock, facilitating fracture propagation and material removal. Muck scrapers collect the debris into muck buckets, which are then transferred to a full-face auger.
Improved Boring Efficiency
The SBU-A can efficiently cut through rock with a uniaxial compressive strength (UCS) over 175 MPa, outperforming typical carbide bit or roller cone cutting heads that struggle above 50 MPa UCS.
Cost-Effectiveness
The SBU-A has been utilized globally in numerous projects, offering economic advantages by maximizing machine availability and reducing labor costs compared to traditional cutting heads.
Specifications
The document provides detailed specifications for various SBU-A models, including bore diameter, hex size, number of cutters, cutter size, torque and thrust requirements, machine length, and weight. These specifications vary across models, accommodating different project needs and rock conditions.
Key Specifications Summary
  • Bore Diameters: 660 mm to 1,880 mm
  • Hex Sizes: 77 mm to 127 mm
  • Number of Cutters: 9 to 21
  • Cutter Sizes: 165 mm to 356 mm
  • Torque Requirements: 7,865 to 108,200 N-m
  • Thrust Requirements: 200 to 1,780 kN
  • Machine Lengths: 930 mm to 1,422 mm
  • Weight: 0.861 to 8.26 metric tons
Operational Conditions
The SBU-A is suitable for medium to hard rock or mixed ground conditions, with rock strengths ranging from 25 to over 175 MPa UCS.
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Catalog excerpts

SMALL BORING UNIT-1

SBU DIVISION Metric Version SMALL BORING UNIT (SBU-A) The Small Boring Unit (SBU-A) is a proven solution for medium to hard rock utility installations up to 150 m in length. The SBU-A can be used with any conventional auger boring machine (ABM) from 0.6 to 1.8 m in diameter and utilizes a full-face auger for spoils removal. Before excavation, the SBU-A is welded to the lead casing. A full-face auger is added to the casing and the assembly is lowered onto the ABM track. In hard rock, the circular cutterhead is fitted with disc cutters, while in mixed ground a combination of ripper teeth, drag, bits, and disc cutters are used. SBU-A APPLICATIONS • Full-face auger boring • Replacement for carbide bit and roller cone cutterheads • Bore lengths up to 150 m [depending on geology] CUTTING THROUGH ROCK Small Boring Units utilize disc cutters from 165 mm to 356 mm in diameter to excavate rock. Disc cutters penetrate the rock face and create a “crush zone” through which fractures propagate. Material between adjacent crush zones is then chipped from the face. Muck scrapers scoop the muck into openings on the cutterhead (called muck buckets), which transfer the material to a fullface auger for removal. IMPROVED BORING EFFICIENCY Unlike typical carbide bit or roller cone cutting heads, the SBU-A can power through rock over 175 MPa UCS. Most tungsten carbide cutting tools tend to break off in rock above 50 MPa UCS, requiring expensive replacements and machine downtime. A COST EFFECTIVE SOLUTION The SBU-A has been successfully used on hundreds of projects around the world to efficiently excavate hard rock. By maximizing machine availability and minimizing labor costs, a typical SBU-A/ABM setup is economically better than carbide bit or roller cone cutting heads.

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SMALL BORING UNIT-2

SMALL BORING UNIT (SBU-A) SIDE VIEW Disc Cutter FRONT VIEW MACHINE DIAMETERS ROCK STRENGTHS GROUND CONDITIONS Cutter Size - 165, 241, or 292 mm Torque Req - 51,800 to 69,000 N-m Medium to hard rock, or mixed ground Thrust Req - 830 to 1,560 kN Machine Length - 1,265 mm Weight - 5.56 to 6.62 metric tons Weight - 0.861 metric tons Weight - 1.54 to 1.61 metric tons Weight - 3.04 to 3.72 metric tons Weight - 7.71 to 8.07 metric tons Weight - 1.12 metric tons Weight - 1.72 to 2.25 metric tons Weight - 3.38 to 4.29 metric tons Weight - 7.94 to 8.26 metric tons CORPORATE HEADQUARTERS The Robbins Company...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.