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Robbins Product Brochure Focused Forward_2017

Robbins Product Brochure Focused Forward_2017
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Robbins Product Brochure Focused Forward_2017

Product catalog summary
Introduction
The Robbins Company is renowned for its advanced underground construction machinery, particularly Tunnel Boring Machines (TBMs), which are essential for challenging underground projects due to their durability and performance.
Core Values and Customer Support
Robbins prioritizes strong customer relationships and support through a global network of sales and service representatives. Their Onsite First Time Assembly (OFTA) method is designed to reduce project timelines and costs.
Innovations and Achievements
Robbins has introduced several industry firsts, including the main beam TBM and disc cutters for hard rock. Their machines are integral to major tunneling projects worldwide.
Total Cost of Ownership
Choosing the right machine involves evaluating the total cost of ownership, which includes operational and maintenance costs, machine uptime, and manufacturer support.
Main Beam TBMs
Designed for hard rock conditions, Robbins' Main Beam TBMs feature robust structures and advanced technologies like laser-targeted steering and floating gripper systems, holding numerous global TBM advance records.
Double and Single Shield TBMs
Robbins' Double Shield TBMs provide enhanced ground support and efficiency, while Single Shield TBMs are simpler and require less initial investment, both suitable for challenging geological conditions.
Earth Pressure Balance Machines (EPBs)
Robbins EPBs are designed for soft ground tunneling, featuring abrasion-resistant components and adaptable ground conditioning systems, known for high performance and reliability.
Conveyor Systems
Robbins' conveyor systems efficiently transport muck, reducing ventilation needs and streamlining operations, with both vertical and horizontal configurations available.
Onsite First Time Assembly (OFTA)
The OFTA method involves assembling machines directly at the jobsite, saving time and costs, and enhancing onsite personnel training.
Disc Cutters
Robbins is a leading supplier of disc cutters, known for their cutting-edge technology and effectiveness in tunneling projects.
Specifications and Features
Robbins cutters are made from proprietary materials for durability and efficiency, featuring the Wedge-Lock™ mounting design and remote cutter monitoring system to enhance safety and reduce downtime.
Innovations and Technology
Robbins focuses on continuous improvement through R&D, with innovations like the Remote Cutter Monitoring System and Crossover TBMs that adapt to various geological conditions.
Project Highlights
Successful projects using Robbins technology include the AMR Project in India and the Niagara Tunnel Project in Canada, showcasing the efficiency and adaptability of Robbins TBMs.
Crossover TBMs
Designed for mixed ground conditions, Robbins Crossover TBMs offer flexibility and efficiency, capable of switching modes inside the tunnel.
Difficult Ground Solutions (DGS)
DGS provides options for shielded hard rock and Crossover TBMs, with features like multispeed gearboxes and enhanced probe drilling.
Small Boring Units (SBUs)
Robbins offers compact SBUs for hard rock and mixed ground utility tunnels, with models like SBU-A and SBU-M designed for use with Auger Boring Machines.
Product Specifications
The Rockhead and SBU-RC models are customizable tunneling solutions, with the SBU-RC offering remote-controlled, high-precision tunneling for small diameters.
Performance and Achievements
Robbins equipment has been successfully used in projects like the Mumbai Water Tunnel in India and the Black River Tunnel in Ohio, USA, achieving record rates and swift advancements.
Support and Services
Robbins provides skilled field service teams for equipment commissioning and training, aiming to integrate with the customer's workforce and offer tailored support.
Innovation and Customization
Driven by customer demands, Robbins develops unique solutions and offers customizable field service teams to meet specific project needs.
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Catalog excerpts

Robbins Product Brochure Focused Forward_2017-2

THE ROBBINS COMPANY FOCUSED FORWARD 2

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Robbins Product Brochure Focused Forward_2017-3

ROBBINS INTRODUCTION THE MOST TRUSTED NAME IN LEADING THE INDUSTRY WITH OVER 60 YEARS OF FIRSTS TUNNELING With more than 60 years of innovation and experience, The Robbins Company is the world's First main beam TBM foremost developer and manufacturer of advanced, underground construction machinery. Over the years, our name has become synonymous with the finest crafted machines in tunneling. First successful employment of disc cutters Each piece of equipment, from our TBMs to our cutters to our SBUs and everything in between, to bore hard rock is engineered for maximum durability and premium performance,...

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Robbins Product Brochure Focused Forward_2017-5

ROBBINS TEAM ROCK SOLID PARTNERS BY YOUR SIDE When you work with The Robbins Company, you get the most advanced machinery in the tunneling industry and the most dedicated people. While there are no guarantees underground, you can be sure Robbins will be with you at every turn, from machine design through breakthrough and beyond. “We are most proud that LNS has CORE VALUES been able to bring TBMs back to Norway after 22 years since the last TBM project! And the reason we managed to do that on the Rossaga Hydroelectric Project was because of very close cooperation with Robbins.” FRODE NILSEN MANAGING...

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Robbins Product Brochure Focused Forward_2017-6

TOTAL COST OF OWNERSHIP SMART INVESTMENT Tunneling is a challenging undertaking. No matter how much you plan, there will always be surprises. The best way to reduce risk and ensure success on your project is to select the best machine for the job and consider the total cost of ownership of that machine. WHAT IS YOUR TOTAL COST OF OWNERSHIP? If you’re basing your choice of machines solely on initial cost, and not taking into account the entire cost of operation and maintenance, you’re not seeing the whole picture. To calculate total cost of ownership, decision makers must consider: – What’s the...

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Robbins Product Brochure Focused Forward_2017-7

MAIN BEAM LONGEVITY The long-running Main Beam TBM now boring the DigIndy Tunnels in Indianapolis, Indiana, USA will have bored more than 50 km by the time it completes the network of tunnels below the city. The machine, originally built in 1980, has been used on at least six different tunnel projects in the U.S. and Canada.

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Robbins Product Brochure Focused Forward_2017-8

ROBBINS MAIN BEAM TBMs Over 50% of Robbins Main Beam TBMs have been used on three or more projects MACHINE # of TUNNELS MB112-124 Built in 1968, this still operational 00000000 30 km (18 mi). MB94-218 Last used in Costa Rica this TBM has 00000000 bored over 40 km (25 mi) of tunnel 0 0 since 1981. MB148-212 Last used in Switzerland this 00000000 workhorse has excavated over 0 50 km (31 mi). MB91-155 This machine has set world records 00000000 during excavations totaling nearly 0 50 km (31 mi). MB82-125 Operational since 1968, this time- 0 0 0 0 0 0 0 tested TBM bored its last tunnel in Canada....

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Robbins Product Brochure Focused Forward_2017-9

ROCK SOLID STRENGTH Robbins main bearings have the largest ratio of bearing diameter to machine diameter in the industry, meaning that they better withstand the severe eccentric loading frequently encountered in blocky ground conditions. The main bearing and bull gear are separated, giving optimum life for both. The net result is minimized risk with a stronger machine that can be used and reused on multiple projects.

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Robbins Product Brochure Focused Forward_2017-10

ROBBINS DOUBLE SHIELD AND SINGLE SHIELD TBMS FEAR NO ROCK Fractured rock. Fault Zones. Conglomerates. Dykes. Unstable geology can be an insurmountable obstacle if you’re using the wrong machine. With Robbins Single and Double Shield TBMs, you get enhanced ground support without sacrificing performance. Robbins invented the Double Shield TBM more than 40 years ago. We’ve been leading the industry ever since. Our Double Shield TBMs offer unmatched versatility—back-loading cutters, digital monitoring and guidance, dual-thrust reaction systems—for safe, efficient boring in fractured rock and other...

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Robbins Product Brochure Focused Forward_2017-11

KARGI KIZILIRMAK HEPP | TURKEY A 10.0 m (32.8 ft) diameter Double Shield TBM overcame squeezing ground, fault zones, and fractured rock to bore up to 723 m (2,372 ft) in one month— and significantly outperform a drill and blast heading proceeding from the opposite direction.

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Robbins Product Brochure Focused Forward_2017-12

ROBBINS EPBS PERFORMANCE UNDER PRESSURE A BALANCED APPROACH When a project’s geology gives you its worst, Robbins Earth Pressure Balance machines (EPBs) give you their best. From electric Variable Frequency Drives (VFDs) to unique smooth flow cutterheads that drive through soft soils, our EPBs are customized to handle the specific challenges of your project. Whether your project is under 7 bar of pressure in sand or just a few meters below the surface in boulder fields, Robbins EPBs are up to the challenge. High capacity main bearing High efficiency Variable makes for robust tunneling and Frequency...

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Robbins Product Brochure Focused Forward_2017-13

CHENNAI METRO | INDIA A Robbins 6.65 m (21.8 ft) diameter EPB triumphed over mixed ground, hard granite rock, and more at India’s Chennai Metro in 2016.

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Robbins Product Brochure Focused Forward_2017-14

EMISOR ORIENTE WASTEWATER TUNNEL | MEXICO CITY, MEXICO Robbins’ space-saving continuous conveyors haul muck up deep shafts at three mixed ground EPB jobsites in Mexico City.

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Robbins Product Brochure Focused Forward_2017-15

ROBBINS CONVEYORS MOTION BUILT TO MOVE At Robbins, we know that what lies behind your TBM is as important as what lies in front of it. That’s why our conveyor systems can move more than a thousand tons of muck per hour through kilometers of twisting tunnel, up a 200 m (656 ft) shaft to a stacker conveyor with capacity to store several days’ worth of production. “The soil condition, crew experience, MORE ADVANTAGES, LESS COMPLEXITY rigorous schedule, continuous conveyor, and the reliability of the Robbins TBM are all factors that helped achieve a national record.” VADIM BOCHAROV With a reliable...

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Robbins Product Brochure Focused Forward_2017-16

ROBBINS CONVEYORS 1. ADVANCING TAIL PIECE The advancing tail piece contains the system’s tail pulley, which includes a protected working window to safely install idler assemblies, all while the belt is still in motion. 2. BOOSTER DRIVE Add supplemental power to your system at specific locations with Robbins booster drives, which properly control the amount of tension in the belt, even through curves. 3. BELT STORAGE CASSETTE Robbins belt storage cassettes can be designed in horizontal or space-saving vertical configurations, and are designed for your capacity needs—whether you need 300 m (984...

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Archived catalogs

  1. Cutters

    5  Pages

  2. Conveyors

    16  Pages

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