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Robbins EPB Brochure

Robbins EPB Brochure

Robbins EPB Brochure

Product catalog summary
Introduction
The document provides an overview of Robbins Earth Pressure Balance Machines (EPBs), highlighting their application in soft ground tunneling across various countries. It emphasizes the importance of customizing tunnel boring machines (TBMs) to specific project conditions to ensure efficiency and stability.

Specifications and Features
Robbins EPBs are designed for a range of diameters from 3 m to over 15 m, offering features like smooth flow cutterheads, reliable back-filling systems, and ribbon screw conveyors. These machines are tailored to maximize advance rates and system availability.

Cutterhead Design
The cutterheads are engineered for different ground conditions, including clay, sand, gravel, and mixed ground. They feature interchangeable cutters and smooth flow designs to enhance excavation speed and equipment longevity.

Urban Tunneling Solutions
Robbins EPBs are optimized for urban environments, minimizing ground disturbance with higher torque and slower cutterhead rotation. This approach reduces wear and consumable usage, cutting project time and costs.

Screw Conveyor Systems
The document details the importance of selecting the right screw conveyor system for effective muck removal and face pressure control. Options include shaft-type and ribbon-type designs, with hybrid systems available.

Back-Up Systems
Robbins offers a range of back-up designs to support TBM excavation, focusing on personnel safety and efficient segment handling. These systems are designed to streamline logistics and reduce personnel requirements.

Additive Systems
Proper additive systems are crucial for project success, with options like foam, polymer, and bentonite to stabilize the tunneling face. Robbins machines incorporate global methodologies to optimize ground treatment.

Alignment and Articulation
Robbins EPBs maintain tunnel alignment with powerful thrust cylinders and efficient cutterhead drives. The active articulation system allows for precise steering control, preventing segment deformation and reducing replacement costs.

Conclusion
The document concludes by emphasizing Robbins' commitment to providing customized, efficient, and safe tunneling solutions, supported by their extensive experience and innovative designs.
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Catalog excerpts

Robbins EPB Brochure-1

Copyright 2010 • Printed in USA Corporate Headquarters: The Robbins Company 29100 Hall Street Solon, Ohio 44139 USA Phone: +1 440 248 3303 Fax: +1 440 248 1702 Email: [email protected] For more locations, visit our website: www.TheRobbinsCompany.com EARTH PRESSURE BALANCE

 Open the catalog to page 1
Robbins EPB Brochure-2

SIMPLY A BETTER WAY TO TUNNEL. In soft ground, selecting the correct tunnel boring machine is anything but easy. We understand your concerns: maintaining face stability, maximizing machine speed, stabilizing segment rings and avoiding ground settlement. Robbins Earth Pressure Balance Machines (EPBs) have been proven around the world, in countries including India, China, the U.S., Azerbaijan, and the Dominican Republic. Each machine is backed by our commitment to quality and cooperation that has been the essence of our name for over 50 years. From 3 m to over 15 m machines, every project requires...

 Open the catalog to page 2
Robbins EPB Brochure-3

Whether your project is in clay, sand, gravel, or mixed I ground, Robbins cutterheads will get you through it. From interchangeable cutters to smooth flow designs, our cutterheads are built to maximize advance rates. Everything Running Smoothly For soft ground, Robbins smooth flow spoke-type cutterheads are unparalleled. The cutterheads fea- ■ ture a large opening ratio, which means that more material can be excavated while easily maintaining pressure and stability at the face. Specialized periph- ery tools are added based on ground conditions, in order to prevent cutterhead rim wear. Robbins...

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Robbins EPB Brochure-4

THE URBAN TUNNELING SOLUTION. When you are tunneling beneath city streets and building foundations, ground disturbance is not an option. Our cutterheads operate with higher torque and slower cutterhead rotation than the industry standard—a combination that results in fast excavation while preventing surface subsidence. The specific torque and cutterhead speed are based on your project’s needs. Less Wear, Fewer Consumables Why slower cutterhead rotation? Not only does it decrease ground disturbance in a wider range of geology, it often requires less additives and results in less abrasive wear...

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Robbins EPB Brochure-5

EXCELS UNDER PRESSURE. In soft ground, the pressure is on. Selecting a screw conveyor is not only about muck removal—it also affects your face pressure control and productivity. Conveyors are a science that keeps your machine advancing through a wide variety of pressures and ground conditions. Screw conveyors are available in shaft-type and ribbon-type designs, as well as single or double setups. Hybrid systems can incorporate both a screw conveyor and a belt. Robbins engineers understand the importance of selecting the correct configuration for the geology. From start to finish, Robbins screw...

 Open the catalog to page 5
Robbins EPB Brochure-6

BETTER BACK-UP, FEWER PEOPLE. From 1.6 m to more than 15 m in diameter, the range of Robbins back-up designs is broad. Robbins engi- neers work closely with your team to ensure that your back-up not only supports the TBiyi excavation, but also provides you with the best systems for personnel safety, segment delivery, segment lining, back-filling, tunnel de-watering, fresh air ventilation, lighting, and Efficient Advance Robbins works with your tunneling requirements to' produce streamlined logistical support systems that reduce the number of personnel. Simple solutions for processes such as segment...

 Open the catalog to page 6
Robbins EPB Brochure-7

BECAUSE ADDITIVES ARE NOT JUST AN ADD-ON. At Robbins, we know that the proper additive system is critical to the success of your project. From injection at the cutterhead to back-filling behind the machine, we see ground treatment as a remedy for many common problems. Stable Solutions From foam to polymer to bentonite, the ideal combination of additives stabilizes the tunneling face in any number of ground conditions. Robbins incorporates methodologies from around the world into its machines, all to provide an optimal system for your tunnel. The proper additives do more than just stabilize the...

 Open the catalog to page 7
Robbins EPB Brochure-8

WE’RE WITH YOU THROUGH EVERY TWIST AND TURN. Whether straight or curved, Robbins EPBs are designed to maintain tunnel alignment from start to finish. With powerful thrust cylinders and efficient cutterhead drives, we’re committed to keeping you on track. A Smarter Way to Turn Curved tunnels are commonplace in soft ground, but they don’t have to cause complications. Many manufacturers continue to use passive articulation systems that can result in cracked concrete lining. At Robbins we have a solution: active articulation that allows our EPBs to tackle tight turns with ease and avoid segment deformation....

 Open the catalog to page 8
Robbins EPB Brochure-9

Copyright 2010 • Printed in USA Corporate Headquarters: The Robbins Company 29100 Hall Street Solon, Ohio 44139 USA Phone: +1 440 248 3303 Fax: +1 440 248 1702 Email: [email protected] For more locations, visit our website: www.TheRobbinsCompany.com EARTH PRESSURE BALANCE

 Open the catalog to page 9

Archived catalogs

  1. Cutters

    5  Pages

  2. Conveyors

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.