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DISC CUTTERS

DISC CUTTERS

DISC CUTTERS

Product catalog summary
Overview
Robbins is a leading manufacturer of advanced disc cutters, offering solutions for various geological conditions and machine types. Their products are known for high quality and continuous improvement.

Disc Rings
Robbins disc rings are made from proprietary tool steel produced in Germany, ensuring minimal impurities and high fatigue resistance. The manufacturing process includes melting in an Electric Arc Furnace, vacuum degassing, and argon gas shrouding. Forgings are done using the closed die method in Germany, followed by machining and heat treatment in the USA.

Bearings
Robbins uses Timken tapered roller bearings, which are carburized and case-hardened for superior performance in harsh environments. These bearings are pre-loaded during assembly to enhance excavation in hard rock conditions.

Seals
The metal-to-metal face seals prevent foreign material ingress, while silicone torics maintain elasticity at high temperatures.

Pressure Compensation Retainer
The patented design features a larger piston surface area, with carburized and case-hardened outer surfaces for durability in harsh conditions.

Hub and Shaft
Both components are made from durable alloy steel, undergoing heat treatment, quenching, and tempering. The hub's disc-mounting surface is induction-hardened and ground, while the shaft is additionally gas nitrided for surface hardness.

Size and Capacity
The document lists various sizes of disc cutters, their loading types, mounting options, and capacities, ranging from 6.5 inches with a capacity of 12,000 lbs to 20 inches with a capacity of 70,000 lbs.

Contact Information
Robbins' corporate headquarters is located in Solon, Ohio, USA. For more information, visit their website or contact them via phone or email.
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Catalog excerpts

DISC CUTTERS-1

CUTTER DETAILS Robbins designs and manufactures the most technically advanced disc cutters worldwide with a commitment to high quality and continual improvement. No matter the geology, no matter the machine type or manufacturer, no matter the size- Robbins has the cutting solution to meet your needs. DISC RINGS Robbins disc rings are composed of proprietary tool steel produced in Germany to Robbins specifications. The steel manufacturing processes are designed to keep impurities to a minimum. Melting in an Electric Arc Furnace is followed by vacuum degassing. Ingot molds are filled from the bottom with the liquid steel shrouded in argon gas. Exceptionally clean steel ensures high resistance to fatigue, resulting in longer cutter disc life. Forgings are made by the closed die method in Germany. Subsequent processing consisting of two machining steps and four heat treatment steps are completed in the USA. BEARINGS Carburized and case-hardened, Robbins uses Timken tapered roller bearings that outperform other bearings in dynamically loaded conditions and harsh environments. During assembly, the bearings are pre-loaded to effectively excavate hard rock in the most severe operating conditions. SEALS Durable metal-to-metal face seals eliminate ingress of foreign materials while silicone torics maintain elasticity even at high temperatures. PRESSURE COMPENSATION RETAINER The patented Robbins pressure compensation retainer has a superior piston design with a much larger surface area than other cutter manufacturers. The outer surfaces are carburized and case-hardened for extended life in harsh conditions. HUB Made of durable alloy steel, Robbins hubs are furnace heat-treated, quenched, and tempered for toughness. The disc-mounting surface is further induction-hardened and finished by grinding. SHAFT Robbins shafts are made of the same alloy steel as the hubs, and go through an identical process of heat-treatment, quenching, and tempering. They are additionally gas nitrided for surface hardness.

 Open the catalog to page 1
DISC CUTTERS-2

ROBBINS DISC CUTTERS SIZE V-Block / O-Block V-Block / O-Block Front & Back Front & Back Front & Back Front & Back Front & Back The patented Robbins pressure compensation retainer has a superior piston design with a much larger surface area than other cutter manufacturers. Durable metal-to-metal face seals eliminate ingress of foreign materials while silicone torics maintain elasticity even at high temperatures. CORPORATE HEADQUARTERS The Robbins Company 29100 Hall Street Solon, Ohio 44139 USA P + 1 440 248 3303 F + 1 440 248 1702 Email [email protected] Visit www.TheRobbinsCompany.com for...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.