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Crossover XSE

Crossover XSE

Crossover XSE

Product catalog summary
Introduction
The Robbins XSE (EPB/Slurry Hybrid) Crossover Series is designed for projects with mixed geology, particularly those involving high permeability soils alongside low permeability ground. This versatile Tunnel Boring Machine (TBM) combines elements from both Earth Pressure Balance (EPB) and Slurry machines, allowing for custom engineering to meet unique project requirements.

Functionality
EPB Mode: In low permeability soils without high hydrostatic pressures, the XSE operates efficiently in EPB mode, utilizing a screw conveyor for muck removal and maintaining face pressure. This mode simplifies slurry treatment and enhances safety by making pressure control more manageable.
Slurry Mode: In high permeability soils with high hydrostatic pressures, the XSE switches to slurry mode, using a fully enclosed slurry box for muck removal. This mode addresses challenges like inaccurate volume monitoring and pressure control, with mechanisms to handle boulders and cobbles.

Design Options
  • High-pressure man lock for cutterhead inspection
  • Abrasion-resistant plating and easily replaceable components
  • Multi-speed gearboxes for varied ground conditions
  • Ultra-high emergency thrust system
  • Automatic guidance and cutter wear monitoring systems
  • Disc cutters adaptable for soft ground tooling
  • Liquid back-filling options for settlement limitation

Main Features
  • Custom-designed for specific project geology
  • High-capacity main bearing and seal system
  • Smooth-flow cutterhead with removable plating
  • High-pressure seals to prevent water inflow
  • Interchangeable screw conveyor and slurry system

Advantages
  • Cost-effective for tunnels not entirely in high permeability soils
  • Time and cost savings in low permeability sections using EPB mode
  • Accurate volume monitoring and pressure control in high permeability sections using slurry mode
  • Versatile solution suitable for multiple projects with variable ground conditions

Contact Information
For more information, contact The Robbins Company at their headquarters in Solon, Ohio, or visit their website.
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Catalog excerpts

Crossover XSE-1

CROSSOVER SERIES XSE (EPB/SLURRY HYBRID) ABOUT If the geology of your project includes high permeability soils combined with sections of low permeability ground, the Crossover XSE is the solution for you. Not all projects fit within the parameters of specific TBM types, and at Robbins we believe that your machine should be custom-engineered for your unique project requirements. That’s where the Crossover Series of TBMs comes in. The Robbins XSE TBM employs design elements from both EPB and Slurry machines, and is the most versatile of any TBM type. Contractors can choose from slurry piping to screw conveyors to machine belt conveyors, or all of the above, for muck removal. HOW THEY WORK In EPB Mode In low permeability soils without high hydrostatic pressures, the XSE can advance quickly and efficiently in EPB mode without the expense and complication of slurry-based muck handling. While in EPB mode, any slurry treatment plant on site can be simplified and more economical. In EPB mode the machine utilizes a screw conveyor to maintain face pressure and remove muck. Because there is no slurry at the excavation face, pressure control is safer and any over-excavation is immediately apparent. An XSE TBM with customized cutterhead designed for mixed ground conditions. In Slurry Mode In high permeability soils and areas with high hydrostatic pressures, the XSE can run in slurry mode, thereby eliminating the problems of inaccurate volume monitoring and pressure control that EPBs encounter in these conditions. In slurry mode muck empties into a completely enclosed slurry box. Boulders are broken up using a crushing mechanism in the box, while small cobbles are capable of passing through the slurry pipes. BEST TBM DESIGN FOR • Mixed geology where a highly versatile solution is required • Urban environments where pinpoint settlement control is needed • Sections of high permeability soils and high hydrostatic pressures combined with sections of low permeability DESIGN OPTIONS • • • • • • • • • • High-pressure man lock for cutterhead inspection and changes Abrasion resistant plating on screw conveyor, casing, and slurry piping Easily replaceable slurry pipe sections and screw conveyor flights for abrasive wear Multi-speed gearboxes to enable the machine to advance through blocky, fractured, or mixed ground Ultra-high emergency thrust system Abrasion-resistant wear plating and wear detection on cutterhead Automatic guidance system Cutter wear monitoring systems Disc cutters can be removed and replaced with soft ground tooling Single-part or two-part (A+B) liquid back-filling for limitation of settlement The XSE TBM combines design elements of

 Open the catalog to page 1
Crossover XSE-2

SIDE VIEW CUTTERHEAD FOR MIXED GROUND CONDITIONS Customized Cutterhead with Interchangeable Cutting Tools Durable Slurry Pipes Ergonomic Operator’s Cab Watertight screw conveyor MAIN FEATURES: ROBBINS XSE TBM • Uniquely designed and optimized towards the project geology • High-capacity main bearing and seal system • Smooth-flow cutterhead with removable plating • High-pressure seals to prevent water inflow • High-speed rotary segment erector • Durable screw conveyor interchangeable with an installed slurry system depending on geologic conditions WHY CHOOSE AN XSE? • If your tunnel does not consist...

 Open the catalog to page 2

Archived catalogs

  1. Cutters

    5  Pages

  2. Conveyors

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.