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Semi Automatic Grinding Machines

Semi Automatic Grinding Machines
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Semi Automatic Grinding Machines

Product catalog summary
Overview: The document outlines the specifications and features of the Omicron series semi-automatic universal cylindrical grinding machines by Robbi Group, designed for precision grinding in both automatic and manual modes, suitable for single or small batch production.
Key Features:
  • High versatility and quality standards for processing complex components quickly and precisely.
  • Automatic diameter compensation after dressing, with optional in-process measuring gauge and gap control system.
  • Standard operator panel with a simple interface, allowing programming of up to 12 different diameters in a single cycle.
  • Optional touch screen operator panel for easy programming of grinding cycles.
Technical Specifications:
  • Various models (T6, R T6, E T6, P T6, M T6) with different capacities and dimensions for diverse industrial needs.
  • Wheelhead and table movements visualized on the operator panel, with manual or automatic operation options.
  • Motor and feed variations across models, with wheelhead power ranging from 4.00 kW to 15.00 kW.
  • Grinding wheel specifications include diameters up to 610 mm and widths up to 120 mm.
Construction and Design:
  • Constructed with normalized and stabilized cast iron for durability and precision.
  • Includes a hydraulic power pack, pneumatic plant, and centralized lubrication for efficient operation.
  • Safety features include CE compliant guards and interlock safety devices.
Customization and Options:
  • Customizable with options such as internal grinding attachments, electrospindles, and different power configurations.
  • Optional equipment includes remote handwheels, coolant systems, and additional grinding wheels.
Applications: Suitable for industries requiring high precision grinding, such as automotive, aerospace, and tool manufacturing.
Internal Grinding Spindle: Describes the internal grinding spindle mounted on the rear side of the wheel head, with a range of quills and attachments available.
Wheel Dressing: Customizable wheel dressing options include fixed tools or high-frequency diamond rolls, with the dresser mountable on the table or tailstock.
Grinding Wheel Balancing: Balancing improves mechanical stability, surface quality, and productivity while reducing stress on spindle bearings.
Process Control: Includes contact control to detect sub-micron contacts and prevent collisions, optimizing performance.
In-Process Measuring System: Uses a flagging device and PLC control to record workpiece positions, ensuring high tolerance grinding with automatic in-process correction.
Digital Factory: Integration of CNC machines with software and sensors for digitalization of the production process, enabling continuous monitoring and customization.
Company Overview: Robbi Group, established in 1936, specializes in precision grinding machines, focusing on stability, precision, and customer satisfaction, offering service solutions and training programs.
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Catalog excerpts

Semi Automatic Grinding Machines-1

OMICRONSemi AutomaticUNiVERSAL Cylindrical GRiNDiNG Machines Precision Since 1936Made In Italy Robbi Group srl Via deN'Industna 7 37040 Veronella - VR Italia 39 0442 47700 39 0442 47966 [email protected] www.robbispa.com

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Semi Automatic Grinding Machines-2

Automated and Economic Grinders Automatic and Manual Operations Grinders • Excellent versatility and high quality standards • Extremely fast and precise also when processing complex components • Easy preset of working diameter • Single or small batch production workpieces, with the ability to function both in manual or automaticmode • Automatic compensation of diameter after dressing • In-process measuring gauge and gap control system (on request) Standard Operator Panel

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Semi Automatic Grinding Machines-3

Operator Panel (Optional) Parametric Screens • Wheelhead and table position visualized on operator panel • Possibility to program up to 12 different diameters, on the same grinding cycle • Possibility to update the operator panel, with the correction of each diameter • Semi automatic grinding cycle, with stop of the grinding wheel feed once the programmed diameter has been reached • Automatic grinding wheel dressing cycle with compensation of all the grinding dimensions X Movement of wheel head V V Z Movement of table V V Selection of the electronic handwheel division Working Cycles with...

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Semi Automatic Grinding Machines-4

Complete Closure - Type B Remote HandWheel (Optional)

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Semi Automatic Grinding Machines-5

Grinding length Height of centers over table WORKiNG CAPACiTY .Weighto.n.centeisj Cantilever weight1 Table (Z - Axis) .Automatlctabletraverse. Swivel on either side mi: Wheel Head (X - Axis)_ Width Working Feeds_ Minimum programmable feed Internal Grinding Attachment Electric motor 1150 mm from workhead spindle nose

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Semi Automatic Grinding Machines-6

Essential Repair - C Type

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Semi Automatic Grinding Machines-7

Height of centers over table180 2303mm Internal center taper 4 5 MT Rotation speed (inverter) Lateral Remote Handwheel WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Mi! 7 1150 mm from workhead spindle nose

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Semi Automatic Grinding Machines-8

Essential Repair - C Type Essential Repair - C Type (rear view)

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Internal center taper 5 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Coolant pump Without Inverter

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Semi Automatic Grinding Machines-11

Externalcenter_taperi Swivei Internal center taper 6 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Without Inverter

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Semi Automatic Grinding Machines-12

Base Structure in normalised and stabilised cast iron with large ground guides. On all the lower part of the perimeter are situated the recesses for machine levelling. Table The table is manufactured in two parts, both are in normalised and stabilised cast iron. Lubrication is assured by a constant oil flow distributed over the complete length of the table. The upper part of the table is swivelable in the two directions making it suitable for grinding tapered workpieces. EQUiPMENT AND ELECTRiCAL PLANT The cabinet houses all the electrical / electronic components, PCL control, axis motor controllers...

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Semi Automatic Grinding Machines-13

Automatic table longitudinal movement re-circulating ball screw with preloaded nut ^ Incremental linear encoder to display the position O i- Micrometric device with dial gauge for taper control V Machines with distance between centers of more than 4000 mm, the swivelling is facilitated and v more precise with teh an air cushion system External diamond dresser on the tailstock V i/5 High frequency diamond roll (dressing wheels in CBN or PCD) O Internal diamond dressing device positioned on the table V Internal wheel dresser support, tilting hydraulic O Electrical Plant Cabinet...

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Semi Automatic Grinding Machines-14

Standard EQUiPMENT Coolant equipment complete with pump, electrical equipment, tank, pipes and nozzle Magnetic and paper roll Coolant Filters Paper roll wheel Balancing arbor hexagonal spanners . ... wheel spindle 5 kg guide 5 kg Instruction manual Axis digital readout X wheel head Z table with preloaded nut Z table Wheel head Wheelhead slides by means of a recirculating ball screw with double preloaded nut, on linear motion guide with roller cage. Hydraulic unit for tailstock control Pneumatic unit Centralized lubrication

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Semi Automatic Grinding Machines-15

Encloser Type A - Rounded • Complete Encloser • Elegant • Balanced Style Type B - Square • Complete Encloser • Functional • Essential Tipo C - Standard • Open Top • F

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Semi Automatic Grinding Machines-16

The structure is composed of two carriages in normalised cast iron. The upper carriage where the hydrodynamic spindle is located, has a manual stroke positioning to optimise the use of the grinding wheel An air flow facilitates the positioning The lower carriage slides by means of a recirculating ball screw with double preloaded nut, on linear motion guide with roller cage. The greasing of the guides is timed. The brushless motor which moves the screw, may be controlled (on request) with a closed loop by the incremental linear encoder, which guarantees a positioning precision on the complete...

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Semi Automatic Grinding Machines-17

Dead and Live Spindle v Positioning Facilitated by an Air Flow The structure in normalised, stabilised and well ribbed cast iron, supports the workpiece weight and the force generated by the grinding operation. Equipped with dead and live spindle. The spindle rotates: • on high precision ball bearings, guaranteeing restricted tolerance and maximum rigidity in the working; • by means of a AC motor and the rpm adjustments are programmable on the operator panel; • may be intermittently manual or automatic. The workhead positioning on the table is facilitated by an air flow. Workhead rotates 90 degrees...

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Machine models PT6 and MT6, are supplied standard with Hydraulic opening / closure and micrometric correction of the cylindricity Machine models RT6 and ET6 are available in three different versions: • manual opening (standard); • hydraulic opening (on request); • hydraulic opening / closure and micrometric correction of the cylindricity (o

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Internal Grinding The machine ( on request ) may be equipped with Internal Grinding Attachment, which may be mounted in two versions: • drop down over wheel head • on rear side of wheel head. Internal Grinding Spindle mounted on Rear Side of Wheel Head Robbi Group offers a large range of internal grinding spindles that can be : • belt driven spindles up to 42,000 RPM • electric spindles up to 120,000 RPM Large Range of Quills and Attachments are Available Internal Grinding Spindle Mounted Drop Down over Wheel Hea

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.