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Cnc Grinding Machines

Cnc Grinding Machines
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Cnc Grinding Machines

Product catalog summary
Overview
The document outlines the technical specifications and features of the Omicron CNC Universal Cylindrical Grinding Machines by Robbi Group. These machines are engineered for precision grinding and incorporate advanced CNC systems that eliminate the need for ISO programming knowledge.

Key Features
  • Guided Programming: Simplifies programming with guided parameter compilation using messages and icons.
  • Error Control: Provides a summary page for controlling geometric parameters, optimizing work cycles during processing.
  • Advanced CNC System: Utilizes the SIEMENS 840D sl control system for high precision and complex component processing.
  • Human Interface: Facilitates easy programming and accurate geometric results, with axis interpolation for correcting taper errors.

Operational Modes
  • Shoulder Grinding: Offers manual, automatic, or gap control modes for precision and reduced cycle time.
  • Wheel Dressing: Features programmable parameters for automatic or on-demand dressing cycles.

Technical Specifications
  • Working Capacity: Specifications vary by model, detailing maximum grinding lengths and distances between centers.
  • Motors and Feeds: Includes detailed specifications for wheelhead, workhead, and table feeds, covering power and speed ranges.
  • Dimensions and Weight: Provides comprehensive dimensions and net weight for each machine model.

Construction and Safety
  • Base and Table: Constructed from normalized and stabilized cast iron for durability and precision.
  • Safety Features: Includes CE compliant guards, interlock safety devices, and protective shields for operator safety.

Customization and Accessories
  • Wheelhead Customization: Options for additional grinding wheels and electrospindle configurations.
  • Standard Equipment: Comes with coolant systems, grinding wheels, and various tools and accessories.

Conclusion
The Omicron CNC grinding machines are designed for high precision and efficiency, offering customizable options to meet specific customer requirements. They are equipped with advanced technology to ensure ease of use and safety, making them suitable for medium to high production volumes.
Machine Structure and Spindle
The machines feature a robust cast iron structure supporting workpiece and grinding forces, with high precision ball bearings for spindle rotation, controllable manually or automatically. Spindle speed is adjustable via an operator panel.

Workhead and Tailstock
The workhead rotates 180 degrees with manual and automatic indexing options. Tailstock options include internal grinding attachments in various configurations.

Grinding and Dressing
Customizable wheel dressing options, including fixed tools and high-frequency diamond rolls, enhance the grinding process. Proper wheel dressing is crucial for high-quality results.

Process Control and Measurement
Advanced process control systems monitor grinding wheel balance and contact, improving mechanical stability and surface quality. In-process measuring systems allow for precise grinding with restricted tolerances.

Digital Integration
Machines integrate with digital systems for enhanced productivity and quality, monitoring vibrations, temperature, speed, and acceleration, with remote servicing and program execution options.

Company Background
Robbi Group, established in 1936, focuses on precision and customer satisfaction, offering services like process development, spare parts, and training programs to maximize machine efficiency.

Disclaimer
Specifications are subject to change and may contain inaccuracies. Robbi Group reserves the right to make changes without notice.
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Catalog excerpts

Cnc Grinding Machines-1

OMICRONCNCUNiVERSAL Cylindrical GRiNDiNG Machines Precision Since 1936Made In Italy Robbi Group srl Via deN'Industna 7 37040 Veronella - VR Italia 39 0442 47700 39 0442 47966 [email protected] www.robbispa.com

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Cnc Grinding Machines-2

The Power of The CNC and the Process Simplicity • The work cycle can be optimised in-process with geometrical and working parameters. • The CNC grinding machines versions were developed in response to needs for medium-high production volumes. • Equipped with the latest-generation of SIEMENS 840D sl control system. • Machines can be equipped with automatic measurement devices to process complex components. • The CNC allows the operator to profile the grind wheel specifically to create geometries for the type of job required. • High precision crowning operations can be performed by equipping the...

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Cnc Grinding Machines-3

Complete Closure - A Type Standard Programs Shoulder Grinding Supplied with the Machine in 3 Modes FACiNg V V ANgULAR PLUNgE V V Taper V V Wheel Dressing Programming It is possible to program all the automatic grinding wheel dressing cycle parameters. The dressing operation may be executed: • outside the grinding cycle • automatically inside the grinding cycle (beginning before finishing or end of cycle), • automatically using a cycle counter, • on demand, during the grinding cycle In each cycle, it is possible to insert the shoulder grinding operation: Manually The machine...

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Cnc Grinding Machines-4

Complete Closure - A Type

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Cnc Grinding Machines-5

Handwheel division Internal center taper 4 MT Rotation speed (inverter) WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Coolant pump 1150 mm from workhead spindle nose 2Without Inverter 3Option

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Cnc Grinding Machines-7

Internal center taper 5 MT Rotation speed (inverter) WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Coolant pump 1150 mm from workhead spindle nose Without Inverter

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Cnc Grinding Machines-8

Complete Closure - A Type

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Cnc Grinding Machines-9

Internal center taper 5 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Without Inverter

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Cnc Grinding Machines-11

Internai center taper 6 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmabie feed 0,001 Cooiant pump Without Inverter

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Cnc Grinding Machines-12

Base Structure in normalised and stabilised cast iron with large ground guides. On all the lower part of the perimeter are situated the recesses for machine levelling. Table The table is manufactured in two parts, both are in normalised and stabilised cast iron. Lubrication is assured by a constant oil flow distributed over the complete length of the table. The upper part of the table is swivelable in the two directions making it suitable for grinding tapered workpieces. EQUiPMENT AND ELECTRiCAL PLANT The cabinet houses all the electrical / electronic components, PCL control, axis motor controllers...

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Cnc Grinding Machines-13

Automatic table longitudinal movement re-circulating ball screw with preloaded nut V LLj Incremental linear encoder to display the position O <C Micrometric device with dial gauge for taper control V Machines with distance between centers of more than 4000 mm, the swivelling is facilitated and v more precise with teh an air cushion system External diamond dresser on the tailstock V Grinding wheel dressing with radius on the edges and interpolation between X and Z V i/i External wheel dresser support mounted on headstock O a: High frequency diamond roll (dressing wheels in CBN...

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Cnc Grinding Machines-14

Standard EQUiPMENT Coolant equipment complete with pump, electrical equipment, tank, pipes and nozzle Coolant Filters Magnetic and paper roll wheel Balancing arbor hexagonal spanners . ... wheel spindle 5 kg guide 5 kg Instruction manual with preloaded nut Z table V .. . Wheelhead slides by means of a recirculating ball screw with double preloaded , Wheel head V nut, on linear motion guide with roller cage. Hydraulic unit for tailstock control V Pneumatic unit V Centralized lubrication V

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Cnc Grinding Machines-15

Encloser Type A - Rounded • Complete Encloser • Elegant • Balanced Style Type B - Square • Complete Encloser • Functional • Essential Tipo C - Standard • Open Top • F

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Cnc Grinding Machines-16

The structure is composed of two carriages in normalised cast iron. The upper carriage where the hydrodynamic spindle is located, has a manual stroke positioning to optimise the use of the grinding wheel An air flow facilitates the positioning The lower carriage slides by means of a recirculating ball screw with double preloaded nut, on linear motion guide with roller cage. The greasing of the guides is timed. The brushless motor which moves the screw, may be controlled (on request) with a closed loop by the incremental linear encoder, which guarantees a positioning precision on the complete...

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Cnc Grinding Machines-17

Dead and Live Spindle v Positioning Facilitated by an Air Flow The structure in normalised, stabilised and well ribbed cast iron, supports the workpiece weight and the force generated by the grinding operation. Equipped with dead and live spindle. The spindle rotates: • on high precision ball bearings, guaranteeing restricted tolerance and maximum rigidity in the working; • by means of a AC motor and the rpm adjustments are programmable on the operator panel; • may be intermittently manual or automatic. The workhead positioning on the table is facilitated by an air flow. Workhead rotates 90 degrees...

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Cnc Grinding Machines-18

Machine models PT6 and MT6, are supplied standard with Hydraulic opening / closure and micrometric correction of the cylindricity Machine models RT6 and ET6 are available in three different versions: • manual opening (standard); • hydraulic opening (on request); • hydraulic opening / closure and micrometric correction of the cylindricity (o

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Cnc Grinding Machines-19

Internal Grinding The machine ( on request ) may be equipped with Internal Grinding Attachment, which may be mounted in two versions: • drop down over wheel head • on rear side of wheel head. Internal Grinding Spindle mounted on Rear Side of Wheel Head Robbi Group offers a large range of internal grinding spindles that can be : • belt driven spindles up to 42,000 RPM • electric spindles up to 120,000 RPM Large Range of Quills and Attachments are Available Internal Grinding Spindle Mounted Drop Down over Wheel Hea

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.