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SpinCoTM_SP3D01_07

SpinCoTM_SP3D01_07
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SpinCoTM_SP3D01_07

Product catalog summary
Overview: The SpinCo Incremental Magnetic Encoder System is engineered for high-speed machine tool spindles, delivering precise position and speed feedback. It consists of a readhead and a magnetic ring, employing AMR and GMR sensor technologies for accurate functionality.
Key Features:
  • Capable of operating at speeds up to 55,000 rpm.
  • Provides 50 to 556 sin/cos periods per revolution.
  • Delivers ABZ digital incremental outputs with up to 4,096 steps per sin/cos period.
  • Includes analogue output signals (1 Vpp) and IP67 protection.
  • Compact readhead size with high accuracy.
General Information: The encoder system continuously calibrates signals for reliable output. The magnetic ring, made of elastoferrite and stainless steel, is protected by a welded cover foil and supports diameters from 31 mm to 176 mm. Installation methods include shrinkage press fitting, press fitting, gluing, or fasteners.
Storage and Handling: Components are packed in antistatic packaging. The readhead is ESD sensitive, and the magnetic ring should not be exposed to magnetic fields over 25 mT. Proper handling is essential to prevent damage.
Installation: Offers multiple readhead configurations and installation methods, such as press-fitting, fasteners, and gluing. Installation tolerances are specified for optimal performance.
Technical Specifications:
  • System data includes pole lengths of 1 mm or 2 mm, with less than 1 electrical degree of hysteresis.
  • Electrical data specifies a supply voltage of 5 V ±10% and a current consumption of less than 50 mA.
  • Environmental data covers operating temperatures from -40 °C to +85 °C and IP67 sealing.
Electrical Connections: Offers various connector options with detailed pin configurations for power and signal connections. Includes an automatic gain control (AGC) to maintain signal amplitude.
Maximum Speed: Provides a method to calculate edge separation for high-speed operation, ensuring error-free performance.
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Catalog excerpts

SpinCoTM_SP3D01_07-1

DATA SHEET SP3D01_07 Issue 7, 25th October 2023 SpinCoTM Incremental Magnetic Encoder System SPINDLE ENCODER SpinCo is an incremental magnetic encoder system designed for use as primary position and speed feedback sensor for machine tool spindles. HIGH SPEED It consists of two key elements, a readhead and a magnetic ring. RLS proven AMR and GMR sensor technologies are used for sensing magnetized pattern on the magnetic ring to ensure accurate and reliable operation over the entire operating range. ROBUST DESIGN Signal stability From 50 to 556 sin/cos periods per revolution ABZ digital incremental outputs with up to 4,096 steps per sin/cos period Wide installation tolerances Small readhead size Analogue output signals (1 Vpp) High accuracy INDUSTRIAL AUTOMATION HARSH ENVIRONMENT MOTOR CONTROL

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SpinCoTM_SP3D01_07-2

General information The encoder continuously calibrates the sensed signals to ensure accurate and reliable output signals, which are reported as industry standard 1 Vpp analogue incremental signals. The magnetic ring consists of an elastoferrite layer firmly bonded to a stainless steel hub. The elastoferrite layer is magnetised with alternating magnetic poles. The poles can be 1 mm or 2 mm long. To ensure safety and reliability even at the highest rotational speeds, all magnetic rings have a fully welded cover foil. This thin steel layer protects the elastoferrite from damage and the effects...

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SpinCoTM_SP3D01_07-3

Storage and handling Storage temperature Operating temperature ߌ High resistance to humidity HANDLE WITH CARE. This encoder system is a high performance metrology product and should be handled with the same care as any other precision instrument. The use of industrial tools such as hammers and chisels or exposure to strong magnets such as a magnetic base is unacceptable and carries the risk of irreparable damage to the product. The magnetic ring should not be exposed to magnetic field densities higher than 25 mT on its surface, as this can damage the ring. Exposure to external magnetic fields...

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SpinCoTM_SP3D01_07-4

Dimensions and installation drawings Dimensions and tolerances are in mm. Magnetic ring surface markings (engraved) Magnetic ring markings include serial number, QR code, logo, part number and reference mark. They are engraved on the hub. The reference mark engraving can deviate from the actual position of the reference mark magnetization for ±5 °. The engraving is for orientation purposes only. YD1B70 Reference mark sign Serial number example - unique combination of six letters and digits Encoder assembly with MR063U ring With tangential cable exit 37 ±0.2 16.5 ±0.2 Ride height Magnetic ring...

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SpinCoTM_SP3D01_07-5

Dimensions and installation drawings With axial cable exit 37 ±0.2 Ride height Magnetic ring Incremental track side 4.5 ±0.5 Reference mark side Pole length

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SpinCoTM_SP3D01_07-6

Dimensions and installation drawings Technical features Maximum speed Refer to Maximum speed calculator

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SpinCoTM_SP3D01_07-7

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-8

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-9

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-10

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-11

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-12

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-13

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-14

Dimensions and installation drawings Technical features Pole length (mm) Maximum speed Refer to Maximum speed calculator Moment of inertia (kgmm )

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SpinCoTM_SP3D01_07-15

Dimensions and installation drawings Maximum speed Refer to Maximum speed calculator Magnetic ring Incremental track side Reference mark side See the encoder assembly on the follo

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SpinCoTM_SP3D01_07-16

Dimensions and installation drawings Encoder assembly with MR176X ring 37 ±0.2 4.3

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SpinCoTM_SP3D01_07-17

Installation instructions Installation of magnetic rings Machine the mounting shaft according to the dimensions given in the table below. Dimensions and tolerances are in mm. Shaft diameter (clearance fit installation, fasteners, gluing) - Ds Shaft outer diameter (press fit or shrinkage press fit) - Dspd 20 r6 Installation by press-fitting Slip the ring onto the mating shaft applying equal or uniform force along the whole ring circumference. Shaft* Magnetised ring

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SpinCoTM_SP3D01_07-18

Installation with fasteners 1. 2. Slide the ring onto the mating shaft. Attach the ring with appropriate fasteners. Magnetised ring Shaft* Magnetised ring See table of recommended tightening torques for RLS products (document TTD01) available at RLS media center. * Not provided. ** For the depth of the groove, please check the specifications of the adhesive. Shaft* Magnetised ring Magnetised ring

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SpinCoTM_SP3D01_07-19

Installation of the readhead Please use the supplied spacer for optimum ride height. For proper mounting, a mounting base should be made prior to installation. Drawing created. Mounting base Mounting surface Shaft center

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SpinCoTM_SP3D01_07-20

Installation tolerances (readhead to ring) Radial displacement (ride height) 1 mm pole length 2 mm pole length Axial displacement Tangential displacement of the sensor Non-parallel mounting (roll) Non-parallel mounting (pitch) Magnetic ring

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SpinCoTM_SP3D01_07-21

Technical specifications System data Pole length Less than 1 electrical degree Less than ±2 counts for maximum interpolation factor and less than unit of resolution for all other interpolation factors Electrical data Supply voltage 5 V ±10 % (absolute maximum 6 V) Reverse polarity and overvoltage protected Current consumption Set-up time Mechanical data Mass Readhead: 120 g (1 m cable, no connector) Coefficient of thermal expansion (CTE) of steel hub of the ring (ppm/°C) Environmental data Temperature Environmental sealing * IP protection is only guaranteed when suitable connector with same or...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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