Catalog excerpts
DATA SHEET MCD01_01 Issue 01, 3rd April 2023 AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders HIGH ACCURACY AksIM-4 is a non-contact, high performance off-axis absolute rotary encoder. It is designed for integration into applications with limited space and for rotary systems with larger shaft diameters or requirements for large opening. A hollow ring, true absolute functionality and high-speed operation make this encoder suitable for many applications. The AksIM-4 encoder system consists of an axially magnetised ring and a readhead. The encoders are equipped with BiSS communication interface and offer binary resolutions up to 21 bits per revolution. LARGE SIZE True absolute system High speed operation Custom magnetic sensor ASIC Self-calibration option High repeatability SERVO MECHANISMS ROBOTIC JOINTS ROTARY TABLES
Open the catalog to page 1General information Dimensions and tolerances are in mm. Dimensions without tolerance values are in accordance with ISO 2768-m. + The AksIM-4 encoder operates in a temperature range between -40 °C and +105 °C and is highly resistant to shock and vibration. It has a built-in advanced self-monitoring function that continuously checks several internal parameters. Error reports, warnings and other status signals are available on all communication interfaces and visualised with the on-board LED. MRA axial magnetic ring The AksIM-4 encoder system is suitable for use in industry, medicine and...
Open the catalog to page 2Storage and handling Storage temperature Operating temperature HANDLE WITH CARE. This encoder system is a high performance metrology product and should be treated with the same care as any other precision instrument. Use of heavy duty industrial tools or exposure to strong magnets, such as a magnetic base, is unacceptable and risks of irreparable damage to the product. The magnetic ring should not be exposed to magnetic field densities higher than 50 mT on its surface, as this can damage the ring. Please see Chemical resistance or contact RLS. Readhead is ESD sensitive - handle with care....
Open the catalog to page 3Dimensions and installation drawings Dimensions and tolerances are in mm. Dimensions without tolerance values are in accordance with ISO 2768-m. Encoder assembly MC115DCB20BDNP00 readhead with MRA115 magnetic ring 65° Components area Zero position hole Mounting distance 2.85 ±0.10 Ride height 0.2 ±0.15 DETAIL A Ride height influences noise on the output. See chapter Installation instructions for deta
Open the catalog to page 4Dimensions and installation drawings External temperature sensor pads 2.2 ±0.1 PTH 4x connecting External temperature Components area sensor connecting pads Components area Zero position mark Zero position mark Mounting surface (gold) Mounting surfac
Open the catalog to page 5Dimensions and installation drawings Encoder assembly MC150DCB21BDNP00 readhead with MRA150 magnetic ring 50° Zero position slot hole Mounting distance 6.65 ±0.10 Ride height 0.2 ±0.15 DETAIL A A Ride height influences noise on the output. See chapter Installation instructions for details
Open the catalog to page 6Dimensions and installation drawings Mounting surface Sensor (gold) External temperature sensor connecting pads 4x 2.2 ±0.1 PTH 4x 2.2 ±0.1 PTH 4.2 Metallization 4.2 Metallization Mounting surface (gold)
Open the catalog to page 7Installation instructions Axial position adjustment (mounting distance) The mounting dimension between the gold-plated surface at the bottom of the readhead and the bottom of the ring should be 2.85 ± 0.1 mm for MC115 and 6.65 ± 0.1 mm for MC150. See detail A on dimension drawings of encoder assemblies. It is recommended that the gold-plated surface on the bottom be used as the reference surface for mounting the readhead. If the top of the readhead is used as the reference surface, the thickness tolerance of the readhead must be taken into account. The integrated LED can be used as an...
Open the catalog to page 8Installation tolerances (ring to shaft) Encoder accuracy After self-calibration R62.5 ±0.1 See table of recommended tightening torques for RLS products (document TTD01) available at RLS media center. R48 ±0.1 Electrical connections * See chapter External isolated temperature sensor Temp. sens. Pin 1 Components area 8-pin low profile connector FCI 10114830-11108LF External temperature sensor connecting pads Pin 1 Counterpart mating connector: FCI 10114826-00008LF and 10114827-002LF Readhead is ESD sensitive - handle with care. Do not touch electronic circuit, wires or sensor area without...
Open the catalog to page 9Technical specifications System data Reading type Axial reading Maximum speed System accuracy Up to ±0.004° / ±15 arcsec after self-calibration Up to ±0.015° / ±54 arcsec without self-calibration For high-accuracy variants contact RLS. Less than unit of resolution Within the range of position noise Encoder speed 12.5 kHz bandwidth, 25 kHz sampling rate, up to 44 kHz refresh rate Electrical data Supply voltage (VDD) Set-up time 100 ms (first data ready after supply voltage is in range), worst case: 200 ms Current consumption Typ. 125 mA, max. 160 mA (without load on the outputs) Output load...
Open the catalog to page 10Status indicator LED The LED provides visual feedback on signal strength, error status, and is used for setup and diagnostics. Flashing LED indicates that power is being supplied to the encoder, but communication has not been established. When communication is running at a rate of at least 5 readings per second, LED will be constantly lit. LED signal Status Green Normal operation; position data is valid. Warning; position is valid, but the resolution and/or accuracy might be out of specification. Some operating conditions are outside limits. Error; position data is not valid. Slow flashing...
Open the catalog to page 11Accuracy of the encoder system Accurate centering of the ring is key to good overall accuracy. Minimising the eccentricity of the ring assembly (using a gauge) and using a drive shaft with precision bearings can usually reduce the error. A typical accuracy chart after good installation (without eccentricity) is shown in the figure below. To improve accuracy after installation, we recommend performing the self-calibration function. Example for encoder size MC115.
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