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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01

AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01
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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01

Product catalog summary
Overview: The AksIM-4 is a high-performance, non-contact, off-axis absolute rotary encoder designed for space-constrained applications with larger shaft diameters. It features a hollow ring, true absolute functionality, and high-speed operation, making it ideal for industrial applications like rotary tables and robotic joints.
Key Features: The encoder offers a true absolute system with a custom magnetic sensor ASIC, resolution up to 21 bits per revolution, high-speed operation, low profile, integrated status LED, high repeatability, and a temperature range from -40°C to +105°C with resistance to shock and vibration.
System Components: The system includes an axially magnetised ring and a readhead with a BiSS communication interface, offering binary resolutions up to 21 bits per revolution.
Specifications: Operating temperature ranges from -40°C to +105°C, with humidity up to 70% non-condensing. It has a shock resistance of 100 g (6 ms, half-sine) and vibration resistance of 80 g (55 Hz - 2000 Hz). The product is RoHS and REACH compliant.
Installation and Handling: Magnetic rings should not be exposed to magnetic fields higher than 50 mT. Packaging options include individual antistatic boxes or trays for bulk orders. Readheads are ESD sensitive and require careful handling.
Technical Specifications: The encoder offers resolutions of 20 bit and 21 bit, with maximum speeds of MRA115 - 3,150 RPM and MRA150 - 2,400 RPM. System accuracy is up to ±0.004° after self-calibration, with a supply voltage of 4.5 V to 5.5 V.
Installation Tolerances: Precise centering of the ring is crucial for accuracy, with permissible eccentricity tolerances provided. Self-calibration can improve accuracy by compensating for eccentricity errors.
Self-Calibration: This function eliminates errors caused by eccentricity, requiring free mechanical rotation of 360° and a suitable communication interface to initiate the process.
Environmental Considerations: The encoder is designed to withstand harsh chemicals and environments, though long-term resistance depends on exposure and concentration. CPE rubber on the ring is not resistant to most mineral oils and greases.
Conclusion: The AksIM-4 encoder is a versatile and robust solution for industrial applications requiring high accuracy and reliability in challenging environments.
Specifications and Installation: Detailed specifications include recommendations for mounting the ring with the readhead facing away from magnetic fields. It supports external temperature sensors like Pt100, Pt1000, NTC, and others, isolated from the encoder circuitry. Voltage and current limits are ±30 V and ±500 mA, respectively, with dimensions and installation drawings provided.
External Magnetic Field and Temperature Monitoring: Encoders offer two pass-through signals for temperature sensors, aiding in precise monitoring in applications like electric motors and gearboxes, simplifying cable management.
BiSS C Interface and Output Protection: The BiSS C interface prevents excessive output current and power dissipation through foldback current limits and thermal shutdown circuits. The MA (Master Clock) and SLO (Slave Out) lines are 5 V RS422 compatible, with a maximum frequency of 5 MHz. Termination is required for cable lengths over 5 m.
Data Package and Communication: The encoder provides position data in up to 21-bit binary code via the BiSS C protocol, followed by status bits and CRC. Communication is bidirectional, allowing user programming and parameter storage, with detailed data packet structure and communication parameters.
Warnings and Errors: Detailed status bits replace position data when errors are active. Warnings include rotational speed limits, temperature range issues, and signal amplitude problems. Errors cover acceleration, magnetic pattern, signal loss, and system errors.
Cable Specifications and Accessories: Cable assemblies are specified with part numbers, configurations, and environmental compliance. Accessories include USB interfaces and magnet viewers.
Part Numbering and Configurations: The document outlines part numbering for readheads and magnetic rings, detailing series, compatibility, communication interfaces, and special requirements.
Legal and Warranty Information: The document includes disclaimers about product usage outside specified parameters and emphasizes the buyer's responsibility for application suitability. It also provides contact information for RLS Merilna tehnika d.o.o.
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Catalog excerpts

AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-1

DATA SHEET MCD01_01 Issue 01, 3rd April 2023 AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders HIGH ACCURACY AksIM-4 is a non-contact, high performance off-axis absolute rotary encoder. It is designed for integration into applications with limited space and for rotary systems with larger shaft diameters or requirements for large opening. A hollow ring, true absolute functionality and high-speed operation make this encoder suitable for many applications. The AksIM-4 encoder system consists of an axially magnetised ring and a readhead. The encoders are equipped with BiSS communication interface and offer binary resolutions up to 21 bits per revolution. LARGE SIZE True absolute system High speed operation Custom magnetic sensor ASIC Self-calibration option High repeatability SERVO MECHANISMS ROBOTIC JOINTS ROTARY TABLES

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-2

General information Dimensions and tolerances are in mm. Dimensions without tolerance values are in accordance with ISO 2768-m. + The AksIM-4 encoder operates in a temperature range between -40 °C and +105 °C and is highly resistant to shock and vibration. It has a built-in advanced self-monitoring function that continuously checks several internal parameters. Error reports, warnings and other status signals are available on all communication interfaces and visualised with the on-board LED. MRA axial magnetic ring The AksIM-4 encoder system is suitable for use in industry, medicine and logistics....

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-3

Storage and handling Storage temperature Operating temperature HANDLE WITH CARE. This encoder system is a high performance metrology product and should be treated with the same care as any other precision instrument. Use of heavy duty industrial tools or exposure to strong magnets, such as a magnetic base, is unacceptable and risks of irreparable damage to the product. The magnetic ring should not be exposed to magnetic field densities higher than 50 mT on its surface, as this can damage the ring. Please see Chemical resistance or contact RLS. Readhead is ESD sensitive - handle with care. Do...

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-4

Dimensions and installation drawings Dimensions and tolerances are in mm. Dimensions without tolerance values are in accordance with ISO 2768-m. Encoder assembly MC115DCB20BDNP00 readhead with MRA115 magnetic ring 65° Components area Zero position hole Mounting distance 2.85 ±0.10 Ride height 0.2 ±0.15 DETAIL A Ride height influences noise on the output. See chapter Installation instructions for deta

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-5

Dimensions and installation drawings External temperature sensor pads 2.2 ±0.1 PTH 4x connecting External temperature Components area sensor connecting pads Components area Zero position mark Zero position mark Mounting surface (gold) Mounting surfac

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-6

Dimensions and installation drawings Encoder assembly MC150DCB21BDNP00 readhead with MRA150 magnetic ring 50° Zero position slot hole Mounting distance 6.65 ±0.10 Ride height 0.2 ±0.15 DETAIL A A Ride height influences noise on the output. See chapter Installation instructions for details

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-7

Dimensions and installation drawings Mounting surface Sensor (gold) External temperature sensor connecting pads 4x 2.2 ±0.1 PTH 4x 2.2 ±0.1 PTH 4.2 Metallization 4.2 Metallization Mounting surface (gold)

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-8

Installation instructions Axial position adjustment (mounting distance) The mounting dimension between the gold-plated surface at the bottom of the readhead and the bottom of the ring should be 2.85 ± 0.1 mm for MC115 and 6.65 ± 0.1 mm for MC150. See detail A on dimension drawings of encoder assemblies. It is recommended that the gold-plated surface on the bottom be used as the reference surface for mounting the readhead. If the top of the readhead is used as the reference surface, the thickness tolerance of the readhead must be taken into account. The integrated LED can be used as an indicator....

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-9

Installation tolerances (ring to shaft) Encoder accuracy After self-calibration R62.5 ±0.1 See table of recommended tightening torques for RLS products (document TTD01) available at RLS media center. R48 ±0.1 Electrical connections * See chapter External isolated temperature sensor Temp. sens. Pin 1 Components area 8-pin low profile connector FCI 10114830-11108LF External temperature sensor connecting pads Pin 1 Counterpart mating connector: FCI 10114826-00008LF and 10114827-002LF Readhead is ESD sensitive - handle with care. Do not touch electronic circuit, wires or sensor area without proper...

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-10

Technical specifications System data Reading type Axial reading Maximum speed System accuracy Up to ±0.004° / ±15 arcsec after self-calibration Up to ±0.015° / ±54 arcsec without self-calibration For high-accuracy variants contact RLS. Less than unit of resolution Within the range of position noise Encoder speed 12.5 kHz bandwidth, 25 kHz sampling rate, up to 44 kHz refresh rate Electrical data Supply voltage (VDD) Set-up time 100 ms (first data ready after supply voltage is in range), worst case: 200 ms Current consumption Typ. 125 mA, max. 160 mA (without load on the outputs) Output load HBM,...

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-11

Status indicator LED The LED provides visual feedback on signal strength, error status, and is used for setup and diagnostics. Flashing LED indicates that power is being supplied to the encoder, but communication has not been established. When communication is running at a rate of at least 5 readings per second, LED will be constantly lit. LED signal Status Green Normal operation; position data is valid. Warning; position is valid, but the resolution and/or accuracy might be out of specification. Some operating conditions are outside limits. Error; position data is not valid. Slow flashing Communication...

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AksIM-4™ Off-Axis Rotary Absolute Magnetic Encoders_MCD01_01-12

Accuracy of the encoder system Accurate centering of the ring is key to good overall accuracy. Minimising the eccentricity of the ring assembly (using a gauge) and using a drive shaft with precision bearings can usually reduce the error. A typical accuracy chart after good installation (without eccentricity) is shown in the figure below. To improve accuracy after installation, we recommend performing the self-calibration function. Example for encoder size MC115.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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