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FB100

Product catalog summary

Overview: The FB100 Temperature/Process Controller is a compact unit designed for high performance in temperature and process control applications. It features a 5-digit LED display and a bar graph for monitoring control output, setting value, measured value, and deviation.

Specifications: The controller offers high accuracy of 0.1% with selectable sampling times of 50ms, 100ms, and 250ms. It supports various input types including thermocouples, RTDs, DC voltage, and current inputs. Reinforced insulation ensures protection against electric shock.

Control Features: The FB100 utilizes Brilliant II PID control with selectable algorithms for fixed setpoint and ramp control. It includes advanced heat/cool PID algorithms with undershoot suppression and a ramp-to-setpoint function. The controller supports up to 16-segment ramp/soak program control and features a multi-memory area function for storing up to 8 sets of control parameters.

Communication and Integration: The controller supports ANSI and MODBUS communication protocols, allowing for inter-controller communication and data monitoring/logging. It can be connected to a PC via a USB loader port for easy parameter setup and configuration using the PROTEM2 software.

Performance and Maintenance: The FB100 is designed for easy maintenance with a removable internal assembly and a plug-in lock released bar. It offers a short depth of 74mm, allowing for space-saving panel installations. The controller also features start-up tuning to optimize PID values quickly, reducing the time required for conventional autotuning.

Applications: The FB100 is suitable for applications requiring precise temperature control, such as in extruders and air or water cooling systems. It supports position proportioning control and offers various output options including relay contact, voltage pulse, current output, and SSR output.

Additional Specifications: The system supports up to two output points and various alarm functions including event output, heater break alarm (HBA), and FAIL. Relay contact output is rated at 250V AC 1A for resistive loads. Digital outputs are standard with up to four points for process and deviation alarms.

Alarm Functions: Alarms include deviation, process, MV, FBR, and LBA alarms. The deviation alarm has a set value range from -input span to +input span, while the process alarm shares the same range as the input. MV and FBR alarms range from -5.0 to +105.0%. LBA time can be set from 0 to 7200 seconds.

Output and Input: Outputs include analog retransmission with options for voltage and current outputs. Digital inputs support up to five points with non-voltage contact input. Functions include RUN/STOP, Remote/Local, and Auto/Manual.

Communication: Communication is supported via RS-485 with RKC standard and MODBUS protocols. The system can connect up to 32 units, including the host, with various communication speeds.

Power and Environment: The system operates on a supply voltage of 90 to 264V AC or 24V AC/DC. It is designed to withstand power failures of up to 20 milliseconds without affecting control actions. The operating environment ranges from -10 to +50°C with 5 to 95% relative humidity.

Compliance and Protection: The system complies with CE, UL, C-UL, and C-Tick standards. It offers NEMA4X and IP66 waterproof and dustproof protection when panel-mounted.

Model and Configuration: Various model codes and configurations are available, including options for digital inputs, communication, and control methods. Quick start codes allow for pre-configured settings based on customer specifications.

Catalog excerpts

Temperature/Process Controller Reinforced Insulation

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High Performance 1/16 DIN size Controller A 1/16 DIN unit (48x48mm) has been added to the FB series high performance and highly reliable controllers. High performance control is achieved in a small installation space. * Some functions on FB100 may be limited compared to FB900/400 Reinforced Insulation FB100 High Performance Controller (Actual size) High performance High accuracy : 0.1% Selectable sampling time: 50msec (Fast response) /100ms (Standard) /250msec (High resolution) * When the sampling time is set to 0.1 seconds or 0.05 seconds, the following input ranges cannot be used : Pt100/JPt100...

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Inter-controller Communication Inter-controller communication achieves more precise cascade control and ratio control by sending data via digital communication while conventional cascade controllers send data to slave controllers by analog signal with less resolution. Temperature Ratio Setting Auto-temperature-rise with Learning Function If the master controller changes the control set value, the slave controllers will also change the set values by following preset ratios to the master. Auto-temperature-rise with learning function achieves temperature uniformity at ramp-up without partial thermal...

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Position Proportional Control Sampling time Influence of external resistance_ Influence of lead resistance Input break action • Universal input a) Temperature, Current, Low voltage input group Thermocouple : K, J, E, T, R, S, B, N (JIS/IEC) Low voltage (Input impedance : More than 1MQ) 0 to 1V DC, 0 to 100mV, 0 to 10mV DC -100 to +100mV DC, -10 to + 10mV DC Current (Input impedance : 50Q) 4 to 20mA, 0 to 20mA b) High voltage input group High voltage (Input impedance : 1MQ) -1 to +1V DC, 0 to 5V DC, 1 to 5V DC, 0 to 10V DC (Use dip switch to change input group.)_ • When the sampling time is set...

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Event (Alarm) Feedback Resistance (FBR) Input Number of events Up to 4 points_ Event type Process high, Process low, Deviation high, Deviation low Deviation high/low, Band, Set value high, Set value low, MV value high, MV value low, Cool side MV value high, Cool side MV value low, FBR value high, FBR value low,, LBA (Control loop break alarm) Setting range a) Deviation alarm Event set value : -input span to +input span Event action differential gap : 0 to input span b) Process alarm/Set value alarm Event set value : Same as input range Event action differential gap : 0 to input span LBA time...

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Quick start code • Quick start code tells the factory to ship with each parameter preset to the values detailed as specified by the customer. Quick start code is not necessarily specified when ordering, unless the preset is requested. These parameters are software selectable items and can be re-programmed in the field via the manual. Remote setpoint input signal Digital input allocation Memory area selection (1 to 8) Memory area selection (1 to 8) Selectable optional Code FAIL (De-energized FAIL (De-energized FAIL (De-energized • Energized/De-energized is configurable except for the FAIL output....

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External Dimensions Panel cutout (Panel thickness must be between 1 to 10mm) <Close horizontal mounting> * Up to 6 units • Waterproof/dustproof is not available for close horizontal mounting. Rear Terminals • Use a solderless terminal for screw size M3, width 5.8mm or less. Optional function terminals COM Relay contact output Measured input tional function: Code A Non voltage contact input tional function: Code F Non voltage contact input tional function: Code D Feedback resistance input HEAD OFFICE : 16-6, KUGAHARA 5 CHOME OHTA-KU TOKYO 146-8515 JAPAN PHONE : 03-3751-9799 ( +81 3 3751 9799 )...

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