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RK LEAN-Solution & RK Easywork Automation Technology 03/2019

RK LEAN-Solution & RK Easywork Automation Technology 03/2019
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RK LEAN-Solution & RK Easywork Automation Technology 03/2019

Product catalog summary
Introduction to Lean Production: Lean production aims to minimize waste in seven areas: overproduction, waiting time, transportation, unnecessary processing, stocks, movement, and rejects/reworking. RK Rose+Krieger supports these efforts by designing workstations, shelves, and transport trolleys that adhere to lean and ergonomic principles.
RK LEAN-Solution Workshops: These workshops focus on improving production processes through lean management. Key benefits include leveraging staff experience, realistic simulations, reduced space and inventory needs, shorter processing times, increased productivity, and cost savings. Ergonomics are prioritized to boost employee performance and health.
Cardboard Engineering: This technique involves creating full-scale models of future workstations using wood and cardboard. Employees contribute to the design process, enhancing material flow, load carrier dimensioning, and ergonomics.
RK Easywork Workstation Systems: The modular RK Easywork system allows for quick configuration of table systems and accessories, including static and electrically height-adjustable tables. Features include ESD accessories and various tabletop materials, with customization supported by an online configurator.
Workstation Attachments and Accessories: A range of attachments, such as LED lamps, document holders, and tool holders, are available to enhance workstation functionality and efficiency.
Technical Specifications: Specifications for static and adjustable work tables include load capacities, dimensions, and configuration options. The MultiControl II duo controller for height-adjustable tables is highlighted for its energy efficiency and intuitive operation.
Heat Dissipation and Lamp Housing: The lamp housing serves as a heat sink, with powder-coated cast aluminum end caps and a UV-resistant PMM lamp cover. It includes a 3-pin plug connection and a 3m connection cable with an earthed plug. The lighting has a protection rating of IP40 and protection class I.
Installation and Assembly: Installation requires an assembly profile, with fastenings included. The runner profile, made from anodized aluminum, guides tools and aids, weighing 2.2 kg/m.
Tool Positioning and Balancers: Balancers allow tools to be weightlessly positioned within the workstation, with adjustable load capacities and impact-resistant plastic housing.
Perforated Boards and Mounting Rails: Metal perforated boards serve as panelling or tool holder mounts, with impact and scratch-resistant coating. Mounting rails for grab containers are available in pivoting and non-pivoting versions.
Material Tray and Rails: Material trays can be fastened at any height and pivot longitudinally. Pivoting material rails support grab containers with a load capacity of up to 15 kg for triple rails.
Storage Solutions: Plastic containers for assembly materials come in various sizes and colors. Document holders can be attached for easy access.
Roller Conveyors and Power Supply: Roller conveyors can be integrated into Easywork tables, with customizable energy supply channels.
Monitor and Device Mounting: RK monitor mounts offer ergonomic adjustments, with options for rotary flanges and ball joints. VESA plates are available for device connections.
Tool Holders and Accessories: Various tool holders, including magnetic and screwdriver holders, are available. ESD accessories include earthing boxes and wristbands for static discharge protection.
Overview: The document details specifications and options for components and accessories in RK Easywork and RK Lean-Solution systems, including slot stones, cover profiles, and worktops.
Slot Stones: Available in different types and materials, slot stones are used for fastening attachments and can be secured in any position.
Cover Profiles: Available in plastic and aluminum, cover profiles come in various colors for covering longitudinal slots.
Worktops: Options include MFB particleboard, HPL particleboard, Beech Multiplex board, and ESD table tops, configurable in different sizes.
Accessories: Numerous accessories are listed, including levelling feet, rollers, and ESD components.
Ordering Information: Details on ordering, lot sizes, and contact information for RK Rose+Krieger GmbH are provided.
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Catalog excerpts

RK LEAN-Solution & RK Easywork Automation Technology 03/2019-1

A Phoenix Mecano Company Tailored to your production process

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-2

LEAN production Lean production is the reduction of the 7 forms of waste (overproduction, waiting time, transportation, unnecessary processing, stocks, movement, rejects/reworking). A number of methods help to achieve shorter lead times and delivery times and significantly lower stock levels. We at RK Rose+Krieger would like to provide you with support for your optimisation plans by constructing your workstations, shelves or transport trolleys in accordance with your concepts and lean and ergonomics principles so that they are adapted ideally to the process, material and personnel. We also offer...

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-3

Yesterday’s workstations Static, non-modifiable working environments. Employees had little to no options for making changes or adjustments. Today’s workstations The working environment adapts to constant changes. Employees constantly improve work procedures. To achieve optimum results, humans and workstations must harmonise. We would be happy to advise you on how to design the working environment for your employees in the best possible way. RK ROSE+KRIEGER RK LEAN-Solution & RK Easywork

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-4

RK LEAN-Solution Workshops Raise production processes to a new level through effective LEAN management RK Rose+Krieger, your expert for ergonomic lean (assembly) workstations, now also offers one-day LEAN solutions workshops where your employees actively participate in workplace development. Our aim is to reduce one-piece flow processing times, reduce waste and increase productivity. During the LEAN solutions workshops, the team develops a wood and cardboard model of the future workstation. LEAN solutions workshop - your benefits • Staff experience is utilised, acceptance of change is encouraged...

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-5

• Our specialised LEAN consultants analyse the production and logistics at the current workstation together with your affected employees and then develop a concept for the future lean workstation. • With the help of cardboard engineering, together we implement a realistic simulation of the concept as a 1:1 scale model made of wood and cardboard. • At this cardboard workstation, employees can produce and keep improving it until everyone is happy with the processes and the results. • In doing so, we optimise the material flow, the load carrier dimensioning and the ergonomics of material provision,...

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-6

Tailor-made intralogistics Transport trolleys Individual workstations

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-7

Transport trolleys RK ROSE+KRIEGER RK LEAN-Solution & RK Easywork 7

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-8

Individual workstations RK LEAN-Solution The highest degree of efficiency in optimised workstations. You are familiar with your processes and your requirements. Our product specialists know the RK product portfolio. Together, we can develop the ideal solution for you. If you already have firm ideas, draw up a sketch and send it to our product specialists. Innovative process structuring – Efficient sequences We are happy to share our many years of experience in the field of lean production with you. 8

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-9

RK Easywork The RK Easywork workstation system is based on RK Rose+Krieger’s complete modular system. We implement your ideas using our versatile RK product range. PROFILE TECHNOLOGY LINEAR TECHNOLOGY CONNECTING TECHNOLOGY Clamp and release solutions BLOCAN® construction profiles made from aluminium and the electrically driven lifting columns offer a perfect combination for the creation of high-quality table concepts. Customers can choose between the simplest static tables or electrically height-adjustable work tables and configure their own combinations. Are you interested in an assistance system?...

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-10

Compilation of a • We will be happy to help with workstation system the design of your table systems • Calculation details can also be found on our homepage: www.rk-rose-krieger.com/service

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-11

Work table: static • Base frame made from profile • Variable height (min. 750 mm max. 1250 mm), width and depth of the table • Different table top material options • Optional portal which can be configured with accessories •Various drawer cabinet versions 2. Table width ■] 1. Table height RK ROSE+KRIEGER RK LEAN-Solution & RK Easywork 11

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-12

Work table: electrically height adjustable with Multilift II Multilift II ESD (electrostatic discharge) Multilift II impact (integrated damping) • Height adjustment using dualcolumn system (Multilift lifting columns), various designs • Adjustment using 6-key hand switch/2-key hand switch and an electronic MultiControl synchronous controller • Min. table height = 726 mm Max. table height = 1171 mm • Wide range of configuration and equipment options, as with the static version • Max. load: 4000 N with evenly distributed load see details, page 14 ] 3. Table depth I 2. Table width

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-13

• Height adjustment using dualcolumn system (Multilift lifting columns), various designs • Adjustment using 6-key hand switch/2-key hand switch and an electronic MultiControl synchronous controller • Min. table height = 728 mm Max. table height = 1378 mm • Wide range of configuration and equipment options, as with the static version • Max. load: 4000 N with evenly distributed load see details, page 14 Multilift II ESD (electrostatic discharge) 3. Table depth 2. Table width RK ROSE+KRIEGER RK LEAN-Solution & RK Easywork 13

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-14

Work table: static Work table static Work table: electrically height adjustable

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-15

RK ROSE+KRIEGER RK LEAN-Solution & RK Easywork 15

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RK LEAN-Solution & RK Easywork Automation Technology 03/2019-16

height-adjustable work tables: MultiControl II duo • Duty cycle, overcurrent and temperature monitoring for overload protection as standard • Intuitive operation thanks to hand switch with graphics-capable display screen (6-key hand switch) • The hand switch can be used to perform multiple functions, such as the storage of intermediate positions or user changes • Simple connection to the master control system level using serial interface (RS-485) and standardised bus protocol (Modbus ASCII) • Energy-efficient overall system (control incl. hand switch thanks to switched-mode power supply with...

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